ZST-NZF20
Zenithsolar
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Auto Soldering Bussing Station
1. Features for Efficiency
1. The entire system can work with various types of solar modules and grids by simply changing the tools.
2. It can automatically cut, bend, and solder the ribbons of solar modules for seamless interconnection.
3. Helps to correct cell string alignment to prevent soldering issues due to inaccuracies.
4. Automatically feeds ribbon rolls and prepares L-shaped ribbons for easy installation.
5. Provides visual correction for precise alignment of cell strings.
6. Safety protection is included on the operating door for added security.
2. Technical parameters
Item | Main technical parameters |
Module layup accuracy | ±0.4mm |
Module output height | 950±30mm |
Module input deviation | Glass center deviation<5mm |
Production speed (Single work station) | 22s |
Soldering method | Induction |
Soldering area | Full soldering |
After soldering tension | >3N/mm ,full soldering(180°counter pull)
|
Leading wire mode | Bending plastic |
Leading wire angle and deviation | 90°±2~5° |
Overall yield | ≧99%(According to module unit, the layup accuracy of the incoming module should be within ±0.5mm, and the standard of multiple main grids should be the same) |
Breakage rate | <0.5‰ |
Operation Ratio | ≥98%(Maintenance time not included) |
Module Version
| Full cell, half cell,double glass,multigrid.Cell spacing 0-4mm, string spacing 1.5-6mm. |
Cell types | (158.75,161.75,166,170,182,210mm)/(9,10,12BB) for selected |
Glass types | L(1630-2650mm)X W(980-1450mm) |
Ribbons types | Roll,automatic cutting,thickness 0.18-0.40mm,width 4mm,5mm,6mm,8mm,roll weight≤12kgs
|
Power supply | 3 Phase 5 Lines,380V/220V 50/60Hz 50 KW` |
Working air pressure | 0.5-0.8MPa |
3. Advantage
1. German technical assistance, induction soldering, improved soldering quality with no module pollution, and soldering qualification rate of ≥99%.
2. D100 Auto Induction Soldering Bussing Station automatically carries out the following steps: module input, module positioning, busbar preparation, busbar placement, busbar soldering, soldering completion, module output.
3. With a modular design, adjusting the local module can meet various soldering process requirements for full cell, half cell, double glass, and other module types.
4. The machine produces straight line and L-shaped ribbons at each end to ensure efficient production and ribbon stability.
5. One-time positioning during soldering process ensures accurate soldering.
6. The soldering head is constructed from ceramic material, significantly extending the service life and reducing maintenance time.
7. Equipped with a large liquid crystal touch screen and rotating arm for easy operation and a simple control interface.
Automatic tape sticking machine
Equipment Function
Automated bonding of adhesive tape for connecting battery strings has been achieved. This process is quick and efficient, eliminating the need for manual labor and increasing productivity. The adhesive is applied precisely, ensuring no harm is done to the battery during the process.
Auto Soldering Bussing Station
1. Features for Efficiency
1. The entire system can work with various types of solar modules and grids by simply changing the tools.
2. It can automatically cut, bend, and solder the ribbons of solar modules for seamless interconnection.
3. Helps to correct cell string alignment to prevent soldering issues due to inaccuracies.
4. Automatically feeds ribbon rolls and prepares L-shaped ribbons for easy installation.
5. Provides visual correction for precise alignment of cell strings.
6. Safety protection is included on the operating door for added security.
2. Technical parameters
Item | Main technical parameters |
Module layup accuracy | ±0.4mm |
Module output height | 950±30mm |
Module input deviation | Glass center deviation<5mm |
Production speed (Single work station) | 22s |
Soldering method | Induction |
Soldering area | Full soldering |
After soldering tension | >3N/mm ,full soldering(180°counter pull)
|
Leading wire mode | Bending plastic |
Leading wire angle and deviation | 90°±2~5° |
Overall yield | ≧99%(According to module unit, the layup accuracy of the incoming module should be within ±0.5mm, and the standard of multiple main grids should be the same) |
Breakage rate | <0.5‰ |
Operation Ratio | ≥98%(Maintenance time not included) |
Module Version
| Full cell, half cell,double glass,multigrid.Cell spacing 0-4mm, string spacing 1.5-6mm. |
Cell types | (158.75,161.75,166,170,182,210mm)/(9,10,12BB) for selected |
Glass types | L(1630-2650mm)X W(980-1450mm) |
Ribbons types | Roll,automatic cutting,thickness 0.18-0.40mm,width 4mm,5mm,6mm,8mm,roll weight≤12kgs
|
Power supply | 3 Phase 5 Lines,380V/220V 50/60Hz 50 KW` |
Working air pressure | 0.5-0.8MPa |
3. Advantage
1. German technical assistance, induction soldering, improved soldering quality with no module pollution, and soldering qualification rate of ≥99%.
2. D100 Auto Induction Soldering Bussing Station automatically carries out the following steps: module input, module positioning, busbar preparation, busbar placement, busbar soldering, soldering completion, module output.
3. With a modular design, adjusting the local module can meet various soldering process requirements for full cell, half cell, double glass, and other module types.
4. The machine produces straight line and L-shaped ribbons at each end to ensure efficient production and ribbon stability.
5. One-time positioning during soldering process ensures accurate soldering.
6. The soldering head is constructed from ceramic material, significantly extending the service life and reducing maintenance time.
7. Equipped with a large liquid crystal touch screen and rotating arm for easy operation and a simple control interface.
Automatic tape sticking machine
Equipment Function
Automated bonding of adhesive tape for connecting battery strings has been achieved. This process is quick and efficient, eliminating the need for manual labor and increasing productivity. The adhesive is applied precisely, ensuring no harm is done to the battery during the process.