Ⅰ. Technical characteristics (A) Structural Characteristics 1. Heating method: hot plate using cyclic heat-conducting oil heating; 2. Main structure: laminating machine from the feeding station, laminating station, discharging units, heating system, control system, etc., can realize automatic feeding, laminating, hand out materials and realization of artificial feeding, lamination, discharging job functions. 3. Next box integrated structure: to ensure that the panel surface flatness, heat in the 130 ℃ -150 ℃. under the conditions of continuous state (16-24 hours per day), per square meter of panel surface flatness ≤ 300um. 4. High-vacuum: vacuum pump built-in, integrated one machine overall design of the upper and lower limit of the vacuum chamber under vacuum of 150Pa, 150Pa automatic operation mode to achieve a time of less than 90 seconds. Vacuum system with air-purifying devices, ensure that the system work stable. 5. Cover rubber with wrinkle-free technology, to extend the service life of rubber to improve the quality of components of laminated 6. Pressurized inflatable speed \ time: 0 ~ 90 seconds selectable. 7. The room for the airbag pressure adjustment range 0-1.5 atm. 8. Host set the Top&Bottom cleaning brush roller conveyor system, auto-cleaning conveyor belt surface residues PVB / EVA adhesive point. 9. Site induction limit sensors, equipment, opening height 50 ~ 200mm adjustable. 10. Using a vacuum chamber and heating panels integration of patented technology, high vacuum, not distortion. 11. Vacuum sealing tape on the set, easy installation, long service life 12. Balloon rubber flange using a fixed frame, quick clamp detention, demolition convenient, easy to replace the rubber, just 25 minutes. 13. Using Air Cylinder lift structure, open and close smoothly. It can be protected if Air Pipe broken during it’s working. 14. Heating station built-in, saving space, maintenance-free, exclusive of production. 15. Laminating machine special vacuum valve design, reliable operation, long life, easy maintenance and to ensure that equipment, high vacuum 16. Upper Box hang wireless high-temperature cycle of anti-staining fabric belt, to prevent the pollution of silica gel plate EVA. 17. New designs, look simple and generous one machine, saving space by 50%.
(B) Control Features 1. Control mode: Auto / manual 2 kinds of control mode in one. Can realize automatic feeding, laminating, discharging and manual feeding, laminating, discharging. 2. Control system: The Taiwan Yonghong PLC control, touch screen operation interface, Chinese / English selectable. 3. Temperature control methods using intelligent temperature control A / D module; temperature control accuracy: ± 1 ℃; Temperature range: 30 ℃ ~ 150 ℃, the maximum temperature of 180 ℃. 4. Control, flexibility of approach: set manual, automatic two ways in one. Normal production can be used fully automatic manner, easy operation, high efficiency, lower labor intensity of workers. Debugging or maintenance manual can be used to facilitate debugging and troubleshooting. 5. Low-voltage electrical control system: low-voltage electrical appliances used in all French Schneider, stable and reliable 6. Simple interface: operating platform using 10.4 "touch screen, easy to operate, easy to learn; process parameter setting simple, a variety of process parameters with the window for easy monitoring. 7. High temperature uniformity: The hot oil heating, the heating cycle with a unique pipeline system, so that work platform to achieve temperature uniformity ± 2 ℃. 8. Process parameters, automatic memory function: can be freely modified production process parameters, (do not advocate the scene changes) is not to worry about the next opportunity is lost to open or re-set, component quality analysis can provide first-hand field data. 9. Laminated number of statistics: the number of the system with a laminated statistical functions, can be easily access to the work of the number of flights and components production. Can serve as maintenance of equipment, maintenance and replacement rates of vulnerable components of the reference period. 10. Number of integrated control technology: set vacuum technology, pneumatic drive technology, PID self-tuning technology, programmable control, relay control technology in one, can be realized monocrystalline silicon or polycrystalline silicon, amorphous silicon cell module laminate cured complex technological requirements. 11. Accurate high-vacuum instruction system: at any time on the screen achieve the laminated vacuum chamber to quantify the monitor. System, high accuracy, good anti-interference, system stability. 12. NC Inlet exact location: The synchronous control technology and precision positioning systems, to achieve right into, discharging position accurate positioning. 13. Addition of running out of material Taiwan belt slipping detection, alarm. 14. Can realize automatic feeding, laminating, discharging continuous operation, the system stability.
Ⅱ. Security Features 1. Heat-conducting oil circulatory system with a low liquid level detection and alarm devices, to prevent the danger caused the system short of oil. 2. Automatic monitoring of oil temperature, when the face the temperature reaches the set value, the automatic alarm and cut off the power. 3. Three-color alarm lights provide the exact equipment running state, for the operator to provide timely and accurate warning messages. 4. Vacuum Alarm System: When the device in a vacuum of time does not meet requirements, system alarm. 5. Discharging Taiwan Discharge Protection: In exceptional circumstances prevent the excessive discharge caused by components of the economic losses caused by fallen material sets.
Ⅲ. Application Performance 1. For general industrial environments and laboratory environments. Be a continuous operation 24 hours a day. 2. Can be laminated, but also cured, component compatibility high. 3. Use the environment: applicable to ordinary industrial environments and laboratory environment; less than 2800 meters above sea level.
Ⅳ. Increase the functional The machine equipped with automatic start system. Can be artificially set up the next day auto-boot time without the need for staff guards. The machine equipped with automatic monitoring boot system, in the absence of state can be safely run. The system will automatically monitor the oil pressure, oil temperature and so set the value of its equipment operating conditions. ( This feature is an exclusive production of equipment for my company, the patent pending ).
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