ZST-AYB-08-10
Zenithsolar
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Name | Semi automatic intelligent integrated battery module laminating machine | Patent certificate number | ZL 2019 2 0937094.3 (Unique Oil Circuit) ZL 2020 2 1399875.0 (Integrated) | |||
Model | ZST-AYB-08-10 | CE | 8 6 0 2 4 2 9 | |||
Photo | ||||||
Equipment parameters | Size(mm) | 1480×1450×1300 | weight | 1180Kg | ||
Power | AC380V 3-phase 5-wire | Compressed air source pressure | 0.6~0.8MPa | |||
Compressed air flow rate | > 0.6MPa | Compressed gas flow rate | 150L/min | |||
Laminated cavity height | 20mm | Total installed capacity | 6.5KW | |||
Normal operating power | 2.5 KW | Temperature uniformity in the laminated zone | ±1.5℃ | |||
control platform | Touch Screen | Vacuum pump pumping rate | 60M3/H | |||
Effective lamination area | 800mm×1000mm | hot platen | Q235 Special Design | |||
Integrated design, national patent | Efficient vacuum pump | Working noise below 65dB | Smokeless and does not require water cooling | |||
TECHNICAL INDEX | 1. Control mode: Integrating semi-automatic, automatic, and manual control modes. 2. Control system: Adopting imported PLC programmable controller, touch screen operation interface, Schneider low-voltage electrical appliances 3. Heating method: Made by special technology of hot pressing plate, using circulating thermal oil heating 4. Temperature control method: Multi point temperature monitoring, 12 bit high-precision A/D/temperature control module, using PID self-tuning technology 5. Temperature control accuracy: ± 1 ℃ 6. Temperature range for use: room temperature~160 ℃ 7. Lamination time: 5-10 minutes (including curing time) 8. Evacuation time: 2-3 minutes 9. Vacuum degree for homework: 150-90Pa 10. Maximum opening: 600mm 11. Usage environment: Suitable for ordinary industrial and laboratory environments; Altitude less than 2000 meters | |||||
Equipment characteristics | 1、 Structural characteristics 1. Adopting patented technology that integrates vacuum, heating, and host, with high vacuum degree and no deformation. 2. The upper cover rubber adopts anti wrinkle technology to extend the service life of the rubber and improve the lamination quality of the components. 3. The vacuum sealing strip is placed on top, easy to install, and has a long service life. 4. The airbag rubber is fixed with a frame type flange hanging buckle, which is easy to disassemble and replace (only takes 15 minutes) (patented product). 5. Adopting a pneumatic back opening switch cover structure, it is pollution-free, leak free, and clean and hygienic; Smooth opening and closing, no noise. 6. The heating station has a built-in structure and a unique oil circuit design, which minimizes energy loss. 7. The unique vacuum hot pressing plate manufacturing process ensures excellent temperature uniformity on the countertop.. 8. High vacuum disc valve design, reliable operation, long service life, easy maintenance, ensuring high vacuum degree of equipment. 9. The vacuum system is equipped with a filtering device to protect the safety of the vacuum valve and vacuum pump (national patent). 10. It can achieve continuous lamination operation and has good system stability. 2、 Security measures 1. Emergency button: The equipment is equipped with emergency buttons in multiple positions. In case of emergency, the operator can press them in a timely manner to achieve emergency shutdown, and the equipment process remains in its original state. 2. Emergency operating system: In case of accidental power failure of equipment or on-site power outage, operations such as inflation and lamination can be achieved through the emergency operating system. 3. Heating system setting for over temperature protection 4. The thermal oil circulation system has a low liquid level detection and alarm device to prevent danger caused by oil shortage in the system. 5. The three color alarm light accurately provides equipment operation status and timely and accurate alarm information for operators. 6. Vacuum alarm system: When the equipment fails to meet the requirements within the vacuum time, the system will sound an alarm. 7. Third level protection function: When the system software crashes, the sensor fails, the PLC loses control, or the A/D module is damaged, the system will automatically shut down. 3、 Applicability 1. Suitable for general industrial and laboratory environments. Can work continuously 24 hours a day. 2. Can be laminated or cured, with high component compatibility. 4、 Functional features 1. Flexible control methods: integrating manual and automatic control methods. Normal production can be carried out using fully automatic methods, with simple operation, high work efficiency, and reduced labor intensity for workers; Manual operation can be used for debugging or maintenance, which is convenient for debugging and troubleshooting; 2. High configuration control system: All controllers adopt imported programmable controllers, which work stably and reliably, and can facilitate communication with computers. Meets the requirements of modern industrial automation control. 3. Simple and user-friendly operation interface: The operation platform adopts a high-quality touch screen, which is user-friendly, highly sensitive, easy to operate, and easy to learn; The process parameter setting is simple, and multiple process parameters are displayed in the same window for easy monitoring. 4. Extremely high temperature uniformity: Using hot oil heating and a unique heating cycle pipeline system, the temperature uniformity of the working platform reaches ± 2 ℃. 5. Automatic memory function of process parameters: Production process parameters can be modified arbitrarily without worrying about being lost or reset during the next startup. It can provide first-hand on-site data for component quality analysis. 6. Lamination frequency statistics: The system has a lamination frequency statistics function, which can conveniently check the working frequency and component output of the shift. It can also serve as a reference for equipment repair, maintenance, and replacement rate cycles of vulnerable components. 7. Multi in one control technology: integrating vacuum technology, pneumatic transmission technology, PID self-tuning technology, programmable control, and relay control technology, it can achieve complex process requirements for lamination and curing of monocrystalline silicon, polycrystalline silicon, or flexible battery modules. 8. Accurate high vacuum degree indication system: Quantitatively monitor the vacuum status inside the laminated cavity on the display screen at any time. The system has high measurement accuracy, good anti-interference ability, and system stability. 9. Emergency system and emergency button: After a power outage, the equipment can be manually controlled to complete lamination, ensuring that no waste is produced due to the power outage. And it can be forcibly shut down in emergency situations through the emergency button. 10. Multiple accurate and reliable alarm functions, including fault alarms for overpressure, vacuum, oil level, over temperature, and inadequate switch cover. | |||||
Capacity and Scope of Application | Can package one 800 * 1000 component at a time | |||||
after-sale service | 1. The warranty period for the equipment is one year, and maintenance will be at cost price after one year. 2. The company has an after-sales service department that provides users with year-round after-sales service and technical consultation, as well as equipment installation, debugging, and operation training services. 3. The after-sales service response time is 2 hours. When the problem cannot be solved through remote communication between both parties, the after-sales service personnel shall arrive at the site within 24-48 hours. 4. Annual paid supply of equipment accessories and vulnerable parts (excluding warranty period, but excluding vulnerable parts) 5. Regularly track and visit equipment usage to understand customer usage and needs. |
Name | Semi automatic intelligent integrated battery module laminating machine | Patent certificate number | ZL 2019 2 0937094.3 (Unique Oil Circuit) ZL 2020 2 1399875.0 (Integrated) | |||
Model | ZST-AYB-08-10 | CE | 8 6 0 2 4 2 9 | |||
Photo | ||||||
Equipment parameters | Size(mm) | 1480×1450×1300 | weight | 1180Kg | ||
Power | AC380V 3-phase 5-wire | Compressed air source pressure | 0.6~0.8MPa | |||
Compressed air flow rate | > 0.6MPa | Compressed gas flow rate | 150L/min | |||
Laminated cavity height | 20mm | Total installed capacity | 6.5KW | |||
Normal operating power | 2.5 KW | Temperature uniformity in the laminated zone | ±1.5℃ | |||
control platform | Touch Screen | Vacuum pump pumping rate | 60M3/H | |||
Effective lamination area | 800mm×1000mm | hot platen | Q235 Special Design | |||
Integrated design, national patent | Efficient vacuum pump | Working noise below 65dB | Smokeless and does not require water cooling | |||
TECHNICAL INDEX | 1. Control mode: Integrating semi-automatic, automatic, and manual control modes. 2. Control system: Adopting imported PLC programmable controller, touch screen operation interface, Schneider low-voltage electrical appliances 3. Heating method: Made by special technology of hot pressing plate, using circulating thermal oil heating 4. Temperature control method: Multi point temperature monitoring, 12 bit high-precision A/D/temperature control module, using PID self-tuning technology 5. Temperature control accuracy: ± 1 ℃ 6. Temperature range for use: room temperature~160 ℃ 7. Lamination time: 5-10 minutes (including curing time) 8. Evacuation time: 2-3 minutes 9. Vacuum degree for homework: 150-90Pa 10. Maximum opening: 600mm 11. Usage environment: Suitable for ordinary industrial and laboratory environments; Altitude less than 2000 meters | |||||
Equipment characteristics | 1、 Structural characteristics 1. Adopting patented technology that integrates vacuum, heating, and host, with high vacuum degree and no deformation. 2. The upper cover rubber adopts anti wrinkle technology to extend the service life of the rubber and improve the lamination quality of the components. 3. The vacuum sealing strip is placed on top, easy to install, and has a long service life. 4. The airbag rubber is fixed with a frame type flange hanging buckle, which is easy to disassemble and replace (only takes 15 minutes) (patented product). 5. Adopting a pneumatic back opening switch cover structure, it is pollution-free, leak free, and clean and hygienic; Smooth opening and closing, no noise. 6. The heating station has a built-in structure and a unique oil circuit design, which minimizes energy loss. 7. The unique vacuum hot pressing plate manufacturing process ensures excellent temperature uniformity on the countertop.. 8. High vacuum disc valve design, reliable operation, long service life, easy maintenance, ensuring high vacuum degree of equipment. 9. The vacuum system is equipped with a filtering device to protect the safety of the vacuum valve and vacuum pump (national patent). 10. It can achieve continuous lamination operation and has good system stability. 2、 Security measures 1. Emergency button: The equipment is equipped with emergency buttons in multiple positions. In case of emergency, the operator can press them in a timely manner to achieve emergency shutdown, and the equipment process remains in its original state. 2. Emergency operating system: In case of accidental power failure of equipment or on-site power outage, operations such as inflation and lamination can be achieved through the emergency operating system. 3. Heating system setting for over temperature protection 4. The thermal oil circulation system has a low liquid level detection and alarm device to prevent danger caused by oil shortage in the system. 5. The three color alarm light accurately provides equipment operation status and timely and accurate alarm information for operators. 6. Vacuum alarm system: When the equipment fails to meet the requirements within the vacuum time, the system will sound an alarm. 7. Third level protection function: When the system software crashes, the sensor fails, the PLC loses control, or the A/D module is damaged, the system will automatically shut down. 3、 Applicability 1. Suitable for general industrial and laboratory environments. Can work continuously 24 hours a day. 2. Can be laminated or cured, with high component compatibility. 4、 Functional features 1. Flexible control methods: integrating manual and automatic control methods. Normal production can be carried out using fully automatic methods, with simple operation, high work efficiency, and reduced labor intensity for workers; Manual operation can be used for debugging or maintenance, which is convenient for debugging and troubleshooting; 2. High configuration control system: All controllers adopt imported programmable controllers, which work stably and reliably, and can facilitate communication with computers. Meets the requirements of modern industrial automation control. 3. Simple and user-friendly operation interface: The operation platform adopts a high-quality touch screen, which is user-friendly, highly sensitive, easy to operate, and easy to learn; The process parameter setting is simple, and multiple process parameters are displayed in the same window for easy monitoring. 4. Extremely high temperature uniformity: Using hot oil heating and a unique heating cycle pipeline system, the temperature uniformity of the working platform reaches ± 2 ℃. 5. Automatic memory function of process parameters: Production process parameters can be modified arbitrarily without worrying about being lost or reset during the next startup. It can provide first-hand on-site data for component quality analysis. 6. Lamination frequency statistics: The system has a lamination frequency statistics function, which can conveniently check the working frequency and component output of the shift. It can also serve as a reference for equipment repair, maintenance, and replacement rate cycles of vulnerable components. 7. Multi in one control technology: integrating vacuum technology, pneumatic transmission technology, PID self-tuning technology, programmable control, and relay control technology, it can achieve complex process requirements for lamination and curing of monocrystalline silicon, polycrystalline silicon, or flexible battery modules. 8. Accurate high vacuum degree indication system: Quantitatively monitor the vacuum status inside the laminated cavity on the display screen at any time. The system has high measurement accuracy, good anti-interference ability, and system stability. 9. Emergency system and emergency button: After a power outage, the equipment can be manually controlled to complete lamination, ensuring that no waste is produced due to the power outage. And it can be forcibly shut down in emergency situations through the emergency button. 10. Multiple accurate and reliable alarm functions, including fault alarms for overpressure, vacuum, oil level, over temperature, and inadequate switch cover. | |||||
Capacity and Scope of Application | Can package one 800 * 1000 component at a time | |||||
after-sale service | 1. The warranty period for the equipment is one year, and maintenance will be at cost price after one year. 2. The company has an after-sales service department that provides users with year-round after-sales service and technical consultation, as well as equipment installation, debugging, and operation training services. 3. The after-sales service response time is 2 hours. When the problem cannot be solved through remote communication between both parties, the after-sales service personnel shall arrive at the site within 24-48 hours. 4. Annual paid supply of equipment accessories and vulnerable parts (excluding warranty period, but excluding vulnerable parts) 5. Regularly track and visit equipment usage to understand customer usage and needs. |