Email:  zst@zenithsola.freeqiye.com       Tel: +86-13603359003
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Automatic Laminator Machine

1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate
automatically and manually.
2. Control Systems: TaiWan FATEK PLC controller of programming, Touch-screen display.
3. Heating Mode:The heating board is heated circulatory by heating transfer 320 oil.
4. Control Mode of Temperature: multi-dot temperature control, standard temperature
controlled Module, Temperature is controlled by the automated adjust PID aptitude system.
5. Temperature Accuracy: ±2℃
6. Temperature Range:40℃~160℃
7. Laminating time: 6~8min
8. Vacuuming time: 3~5min
9. Vacuum of Operation: 200~50Pa
10. Open Cover Max High :200mm
11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory Environment,
Height about Sea Level is less than 2000 M(More than 1000m, Vacuum will not reach under
100Pa).
  • ZST-AYZ-27-29

  • Zenithsolar

Availability:
Quantity:
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NAME   ZST-AYZ-27-29 New CE
Model   ZST-AYZ-27-29 New CE Max Capacity

12-36MW

Capacity  60MW/ Three Shift  (For 250~300W 8 piece 156*72 Polycrystal Panel Laminated)

Device

parameters

Dimensions (mm)   10580×3620×1880 Net Weight    12.8T
Power Supply

AC380V 3Phase

5 Line

Compressed Air

Pressure

0.6~0.8MPa

Compressed Air

Flux

800L/min   Lamination Size 2700mm×2900mm

Laminated Cavity

Height

25mm Max. Power  55KW
Working Power  <25KW

Temperature

Uniformity

±2℃

Heating medium   SD320 Heating Oil


Max Working

Temperature

<160℃
Temperature uniformity  ≤ ± 2 ℃

Working

Temperature

100℃~160℃
Working Time
≤12 Min 
Vacuuming Speed
302M 3 /H
Major Structure: Loading + Laminating + Laminating + Unloading 

Two sets of Vacuum Pumps, Two sets of Heating Stations.

Technology Target

1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate automatically and manually.

2. Control Systems: TaiWan FATEK PLC controller of programming, Touch-screen display.

3. Heating Mode:The heating board is heated circulatory by heating transfer 320 oil.

4. Control Mode of Temperature: multi-dot temperature control, standard    temperature

controlled Module, Temperature is controlled by the automated adjust PID aptitude system.

5. Temperature Accuracy: ±2℃.

6. Temperature Range :40℃~160℃.

7. Laminating time: 6~8min.

8. Vacuuming time: 3~5min.

9. Vacuum of Operation: 200~50Pa.

10.  Open Cover Max High :200mm.

11.  Environment of Use: Apply to Ordinary Industrial Environment and Laboratory Environment, Height about Sea Level is less than 2000 M(More than 1000m, Vacuum will not reach under 100Pa).

Characteristics

Ⅰ. Characteristics of Structure

1. Host, heating, vacuum system integration design(Patent) space small, with High efficiency Vacuum Pump, the noise below 65 dB.

2.  It adopts the  integration of patented technologies in the Vacuum  Chamber and  Heating Board, with high vacuum, no deformation.

3. The Rubber of upper cover adopts crumpled-resistance technology, extends the lifetime of the Rubber and improves the quality of laminating modules.

4. Vacuum sealed strip of Rubber on the top is easy for installation and with long lifetime.

5. There is non-polluting, non-leaking,  hygiene with pneumatic  lifting structure, Open cover smoothly, no noise.

6. The independent structure of heating stations is easy to install storage adjustment, and convenient for maintenance.

7. The unique structure  of welding-type  heating tank to ensure  the  excellent  uniformity of surface temperature.

8. The vacuum valve of special design of Laminator makes the machine running reliably, long lifetime, maintenance easily and ensure the high vacuum of the equipment

9. The chain of transmission makes transferring smoothly with low noise.

10. It can achieve automatic lamination with continuous operation, system is with good stability.


Ⅱ. Safety Measure

1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding.

2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with    original state of the same process.

3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly.

4. The High Temperature protection is set up in the heating systems.

5. There is low-level detection and alarming systems in the Heating Transfer Oil circulating systems to prevent danger due to lack oil.

6. The three-color warning lights provide operation state and alarming signal timely and accurately.

7. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuumized time.


Ⅲ. Appliance

1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation.

2. It can be used for laminating and curing, the high compatibility of components.


Ⅳ. Function & Feature

1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors ’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances.

2. Control Systems with High configuration: All controllers use FATEK PLC, make running stable and reliable.

3. Simple and Friendly Operation Interface: The operation platform use high-quality

touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for

monitoring.

4. High Temperature Uniformity: It is heated by heating transfer oil, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±2℃ .

5. Automatic Memory of Technical Parameters: It can modify the production process

parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules.

6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts.

7. Integrated Control Technology: It can realize complicated polytechnic acquirement of

laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology,   Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems.

8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The    stability of the system is good.

9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations.

10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, Oil Level, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis.

Scope It can laminate Two pieces of modules (330~650W). Max Capacity will be 12.5MW.
List of Items

1.   Mainframe of Laminator

2.   Feed in Load and Unload Machine

3.   Heating Station ( Inside the host, Patent)

4.   Vacuum Pump (Inside the host, Patent)

5.   Heating-transfer Oil

6.   Tools and Spare Parts Box

7.   Instruction of the Laminator

8.   Instruction of Vacuum Pump

9.   Instruction of Oil Pump

One Set

Two Set 

One Set 


One Set 


Enough

One Set (Including Free Spare Parts) One Piece

One Piece 

One Piece

Can Load by one set Frame 40 Feet Container


List of main part
Parts Name Model Manufacturer Mark
Laminator Frame&Cover ZST-AYZ-27-29 ZST Co.,Ltd. Custom -made
Heating Borad 27-29 Shanghai TongLi Machinery Ltd. Custom -made
Vacuum Pump RA302F 7.5KW Germany Brand CE/UL
Vacuum Filter F300 Germany Brand CE/UL
Vacuum control valve 240D67A1XP-16L AirTAC CE
Air Cylinder Control Valve 4V430E15A/4V21008A AirTAC CE
Air Cylinder QH-342E/ACQ50X50SB AirTAC CE
Touch-screen View 10.4” Kinco Electric (Shenzhen) Ltd., CE
PLC+AD+Y Controller Module FBS-60MCT/6RTD/RTD6 Taiwan FATEK CE/UL
Power-Switch/AC contactor EZD160E\C65\LC1E\LRE France Schneider CE/UL
Solid State Relay HHG1-3/032F-38 Chinese DeLiXi Group CE

S750Y38U50H  S750Y38R10H  S1500Y38U50H S370Y38U50H

Gear Motor JSCC AUTOMATION(XIAMEN)LTD. CE
Heating Oil Sensor FD4001DD03X TaiWan Fanyi(Shanghai) CE
Photoelectric/Touch switch PCBA-D150NA-D3Y2 IBT18-NO8NA-D3Y2 Shanghai PUBANG Co.,Ltd. CE
Vacuum Display Meter 0~ -0.1Mpa Shanghai Vacuum Mete CE
Air/Vacuum Digit Sensor ISE30A/ZSE30A-01-A-LD SMC CE/UL
Air inflation Valve VXZ240FZ1B SMC CE/UL
Heating Plate Oil/Sensor KT100/PT100 Shanghai QiFeng Sensor Co.Ltd. CE
Hot oil pump RY65-40-200 wu'an Hongtai Hot Oil Pump Factory CE
Silicon Membrane Lock LD-4334-315 Taiwan Lizhda(ShenZhen Co.,Ltd) CE
Conveyor PVC Belt 2850*6440*3mm Jiangyin KeQing Tape Company
Silicon Membrane 2900*3160*4mm Jiangyin KeQing Tape Company
Teflon conveyor belt Thickness 0.25/0.33mm Jiangsu Taizhou HaoChang


 Email:  zst@zenithsola.freeqiye.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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