ZST-AYZ-27-29
Zenithsolar
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NAME | ZST-AYZ-27-29 New CE | |||
Model | ZST-AYZ-27-29 New CE | Max Capacity | 12-36MW | |
Capacity | 60MW/ Three Shift (For 250~300W 8 piece 156*72 Polycrystal Panel Laminated) | |||
Device parameters | Dimensions (mm) | 10580×3620×1880 | Net Weight | 12.8T |
Power Supply | AC380V 3Phase 5 Line | Compressed Air Pressure | 0.6~0.8MPa | |
Compressed Air Flux | 800L/min | Lamination Size | 2700mm×2900mm | |
Laminated Cavity Height | 25mm | Max. Power | 55KW | |
Working Power | <25KW | Temperature Uniformity | ±2℃ | |
Heating medium | SD320 Heating Oil | Max Working Temperature | <160℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Working Time | ≤12 Min | Vacuuming Speed | 302M 3 /H | |
Major Structure: Loading + Laminating + Laminating + Unloading Two sets of Vacuum Pumps, Two sets of Heating Stations. | ||||
Technology Target | 1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate automatically and manually. 2. Control Systems: TaiWan FATEK PLC controller of programming, Touch-screen display. 3. Heating Mode:The heating board is heated circulatory by heating transfer 320 oil. 4. Control Mode of Temperature: multi-dot temperature control, standard temperature controlled Module, Temperature is controlled by the automated adjust PID aptitude system. 5. Temperature Accuracy: ±2℃. 6. Temperature Range :40℃~160℃. 7. Laminating time: 6~8min. 8. Vacuuming time: 3~5min. 9. Vacuum of Operation: 200~50Pa. 10. Open Cover Max High :200mm. 11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory Environment, Height about Sea Level is less than 2000 M(More than 1000m, Vacuum will not reach under 100Pa). | |||
Characteristics | Ⅰ. Characteristics of Structure 1. Host, heating, vacuum system integration design(Patent) space small, with High efficiency Vacuum Pump, the noise below 65 dB. 2. It adopts the integration of patented technologies in the Vacuum Chamber and Heating Board, with high vacuum, no deformation. 3. The Rubber of upper cover adopts crumpled-resistance technology, extends the lifetime of the Rubber and improves the quality of laminating modules. 4. Vacuum sealed strip of Rubber on the top is easy for installation and with long lifetime. 5. There is non-polluting, non-leaking, hygiene with pneumatic lifting structure, Open cover smoothly, no noise. 6. The independent structure of heating stations is easy to install storage adjustment, and convenient for maintenance. 7. The unique structure of welding-type heating tank to ensure the excellent uniformity of surface temperature. 8. The vacuum valve of special design of Laminator makes the machine running reliably, long lifetime, maintenance easily and ensure the high vacuum of the equipment 9. The chain of transmission makes transferring smoothly with low noise. 10. It can achieve automatic lamination with continuous operation, system is with good stability. Ⅱ. Safety Measure 1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding. 2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with original state of the same process. 3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly. 4. The High Temperature protection is set up in the heating systems. 5. There is low-level detection and alarming systems in the Heating Transfer Oil circulating systems to prevent danger due to lack oil. 6. The three-color warning lights provide operation state and alarming signal timely and accurately. 7. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuumized time. Ⅲ. Appliance 1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation. 2. It can be used for laminating and curing, the high compatibility of components. Ⅳ. Function & Feature 1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors ’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances. 2. Control Systems with High configuration: All controllers use FATEK PLC, make running stable and reliable. 3. Simple and Friendly Operation Interface: The operation platform use high-quality touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for monitoring. 4. High Temperature Uniformity: It is heated by heating transfer oil, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±2℃ . 5. Automatic Memory of Technical Parameters: It can modify the production process parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules. 6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts. 7. Integrated Control Technology: It can realize complicated polytechnic acquirement of laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology, Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems. 8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The stability of the system is good. 9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations. 10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, Oil Level, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis. | |||
Scope | It can laminate Two pieces of modules (330~650W). Max Capacity will be 12.5MW. | |||
List of Items | 1. Mainframe of Laminator 2. Feed in Load and Unload Machine 3. Heating Station ( Inside the host, Patent) 4. Vacuum Pump (Inside the host, Patent) 5. Heating-transfer Oil 6. Tools and Spare Parts Box 7. Instruction of the Laminator 8. Instruction of Vacuum Pump 9. Instruction of Oil Pump | One Set Two Set One Set One Set Enough One Set (Including Free Spare Parts) One Piece One Piece One Piece | ||
Can Load by one set Frame 40 Feet Container |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Laminator Frame&Cover | ZST-AYZ-27-29 | ZST Co.,Ltd. | Custom -made |
Heating Borad | 27-29 | Shanghai TongLi Machinery Ltd. | Custom -made |
Vacuum Pump | RA302F 7.5KW | Germany Brand | CE/UL |
Vacuum Filter | F300 | Germany Brand | CE/UL |
Vacuum control valve | 240D67A1XP-16L | AirTAC | CE |
Air Cylinder Control Valve | 4V430E15A/4V21008A | AirTAC | CE |
Air Cylinder | QH-342E/ACQ50X50SB | AirTAC | CE |
Touch-screen | View 10.4” | Kinco Electric (Shenzhen) Ltd., | CE |
PLC+AD+Y Controller Module | FBS-60MCT/6RTD/RTD6 | Taiwan FATEK | CE/UL |
Power-Switch/AC contactor | EZD160E\C65\LC1E\LRE | France Schneider | CE/UL |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
S750Y38U50H S750Y38R10H S1500Y38U50H S370Y38U50H | |||
Gear Motor | JSCC AUTOMATION(XIAMEN)LTD. | CE | |
Heating Oil Sensor | FD4001DD03X | TaiWan Fanyi(Shanghai) | CE |
Photoelectric/Touch switch | PCBA-D150NA-D3Y2 IBT18-NO8NA-D3Y2 | Shanghai PUBANG Co.,Ltd. | CE |
Vacuum Display Meter | 0~ -0.1Mpa | Shanghai Vacuum Mete | CE |
Air/Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Air inflation Valve | VXZ240FZ1B | SMC | CE/UL |
Heating Plate Oil/Sensor | KT100/PT100 | Shanghai QiFeng Sensor Co.Ltd. | CE |
Hot oil pump | RY65-40-200 | wu'an Hongtai Hot Oil Pump Factory | CE |
Silicon Membrane Lock | LD-4334-315 | Taiwan Lizhda(ShenZhen Co.,Ltd) | CE |
Conveyor PVC Belt | 2850*6440*3mm | Jiangyin KeQing Tape Company | |
Silicon Membrane | 2900*3160*4mm | Jiangyin KeQing Tape Company | |
Teflon conveyor belt | Thickness 0.25/0.33mm | Jiangsu Taizhou HaoChang |
NAME | ZST-AYZ-27-29 New CE | |||
Model | ZST-AYZ-27-29 New CE | Max Capacity | 12-36MW | |
Capacity | 60MW/ Three Shift (For 250~300W 8 piece 156*72 Polycrystal Panel Laminated) | |||
Device parameters | Dimensions (mm) | 10580×3620×1880 | Net Weight | 12.8T |
Power Supply | AC380V 3Phase 5 Line | Compressed Air Pressure | 0.6~0.8MPa | |
Compressed Air Flux | 800L/min | Lamination Size | 2700mm×2900mm | |
Laminated Cavity Height | 25mm | Max. Power | 55KW | |
Working Power | <25KW | Temperature Uniformity | ±2℃ | |
Heating medium | SD320 Heating Oil | Max Working Temperature | <160℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Working Time | ≤12 Min | Vacuuming Speed | 302M 3 /H | |
Major Structure: Loading + Laminating + Laminating + Unloading Two sets of Vacuum Pumps, Two sets of Heating Stations. | ||||
Technology Target | 1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate automatically and manually. 2. Control Systems: TaiWan FATEK PLC controller of programming, Touch-screen display. 3. Heating Mode:The heating board is heated circulatory by heating transfer 320 oil. 4. Control Mode of Temperature: multi-dot temperature control, standard temperature controlled Module, Temperature is controlled by the automated adjust PID aptitude system. 5. Temperature Accuracy: ±2℃. 6. Temperature Range :40℃~160℃. 7. Laminating time: 6~8min. 8. Vacuuming time: 3~5min. 9. Vacuum of Operation: 200~50Pa. 10. Open Cover Max High :200mm. 11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory Environment, Height about Sea Level is less than 2000 M(More than 1000m, Vacuum will not reach under 100Pa). | |||
Characteristics | Ⅰ. Characteristics of Structure 1. Host, heating, vacuum system integration design(Patent) space small, with High efficiency Vacuum Pump, the noise below 65 dB. 2. It adopts the integration of patented technologies in the Vacuum Chamber and Heating Board, with high vacuum, no deformation. 3. The Rubber of upper cover adopts crumpled-resistance technology, extends the lifetime of the Rubber and improves the quality of laminating modules. 4. Vacuum sealed strip of Rubber on the top is easy for installation and with long lifetime. 5. There is non-polluting, non-leaking, hygiene with pneumatic lifting structure, Open cover smoothly, no noise. 6. The independent structure of heating stations is easy to install storage adjustment, and convenient for maintenance. 7. The unique structure of welding-type heating tank to ensure the excellent uniformity of surface temperature. 8. The vacuum valve of special design of Laminator makes the machine running reliably, long lifetime, maintenance easily and ensure the high vacuum of the equipment 9. The chain of transmission makes transferring smoothly with low noise. 10. It can achieve automatic lamination with continuous operation, system is with good stability. Ⅱ. Safety Measure 1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding. 2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with original state of the same process. 3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly. 4. The High Temperature protection is set up in the heating systems. 5. There is low-level detection and alarming systems in the Heating Transfer Oil circulating systems to prevent danger due to lack oil. 6. The three-color warning lights provide operation state and alarming signal timely and accurately. 7. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuumized time. Ⅲ. Appliance 1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation. 2. It can be used for laminating and curing, the high compatibility of components. Ⅳ. Function & Feature 1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors ’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances. 2. Control Systems with High configuration: All controllers use FATEK PLC, make running stable and reliable. 3. Simple and Friendly Operation Interface: The operation platform use high-quality touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for monitoring. 4. High Temperature Uniformity: It is heated by heating transfer oil, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±2℃ . 5. Automatic Memory of Technical Parameters: It can modify the production process parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules. 6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts. 7. Integrated Control Technology: It can realize complicated polytechnic acquirement of laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology, Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems. 8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The stability of the system is good. 9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations. 10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, Oil Level, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis. | |||
Scope | It can laminate Two pieces of modules (330~650W). Max Capacity will be 12.5MW. | |||
List of Items | 1. Mainframe of Laminator 2. Feed in Load and Unload Machine 3. Heating Station ( Inside the host, Patent) 4. Vacuum Pump (Inside the host, Patent) 5. Heating-transfer Oil 6. Tools and Spare Parts Box 7. Instruction of the Laminator 8. Instruction of Vacuum Pump 9. Instruction of Oil Pump | One Set Two Set One Set One Set Enough One Set (Including Free Spare Parts) One Piece One Piece One Piece | ||
Can Load by one set Frame 40 Feet Container |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Laminator Frame&Cover | ZST-AYZ-27-29 | ZST Co.,Ltd. | Custom -made |
Heating Borad | 27-29 | Shanghai TongLi Machinery Ltd. | Custom -made |
Vacuum Pump | RA302F 7.5KW | Germany Brand | CE/UL |
Vacuum Filter | F300 | Germany Brand | CE/UL |
Vacuum control valve | 240D67A1XP-16L | AirTAC | CE |
Air Cylinder Control Valve | 4V430E15A/4V21008A | AirTAC | CE |
Air Cylinder | QH-342E/ACQ50X50SB | AirTAC | CE |
Touch-screen | View 10.4” | Kinco Electric (Shenzhen) Ltd., | CE |
PLC+AD+Y Controller Module | FBS-60MCT/6RTD/RTD6 | Taiwan FATEK | CE/UL |
Power-Switch/AC contactor | EZD160E\C65\LC1E\LRE | France Schneider | CE/UL |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
S750Y38U50H S750Y38R10H S1500Y38U50H S370Y38U50H | |||
Gear Motor | JSCC AUTOMATION(XIAMEN)LTD. | CE | |
Heating Oil Sensor | FD4001DD03X | TaiWan Fanyi(Shanghai) | CE |
Photoelectric/Touch switch | PCBA-D150NA-D3Y2 IBT18-NO8NA-D3Y2 | Shanghai PUBANG Co.,Ltd. | CE |
Vacuum Display Meter | 0~ -0.1Mpa | Shanghai Vacuum Mete | CE |
Air/Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Air inflation Valve | VXZ240FZ1B | SMC | CE/UL |
Heating Plate Oil/Sensor | KT100/PT100 | Shanghai QiFeng Sensor Co.Ltd. | CE |
Hot oil pump | RY65-40-200 | wu'an Hongtai Hot Oil Pump Factory | CE |
Silicon Membrane Lock | LD-4334-315 | Taiwan Lizhda(ShenZhen Co.,Ltd) | CE |
Conveyor PVC Belt | 2850*6440*3mm | Jiangyin KeQing Tape Company | |
Silicon Membrane | 2900*3160*4mm | Jiangyin KeQing Tape Company | |
Teflon conveyor belt | Thickness 0.25/0.33mm | Jiangsu Taizhou HaoChang |