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Full Automatic Laminator

Major Structure: Loading + Laminating + Unloading
One set 600 of Vacuum Pumps+ One set of Heating Stations.
  • ZST-AYZ-27-58

  • Zenithsolar

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NAME   Full Automatic Laminator Machine ZST-AYZ-27-58
Model   ZST-AYZ-27-58

Patent No : ZL2015 1 0430263.0

ZL2020 2 1399875.0

New CE Certificate NO: 8602429

Capacity  14pcs(210) 17.5pcs(182/166)  16-17 min/cycle

Device

parameters

Power   AC380V/50Hz/3Phase/5Line  Weight  24T
Compressed Air Flow 800L/min  Air pressure 0.5~1.0MPa
Laminated cavity height 30mm   Lamination area  2700mm×5800mm
Normal power  60KW Total Power  88KW
Working face 10.4”Touchscreen Vacuum Rate

600 3 /H High efficiency

Vacuum Pump

Working Temperature 100℃~160℃


Noise at Work

<65dB

Heating Board

Temperature uniformity 

≤ ± 1.5 ℃

PLC PID Control

Temperature Accurac

±1.0℃
Temperature range  30℃~180℃

Temperature

Accuracy

±1℃

Vacuum Time 

90 seconds 100Pa  Lamination time PVB/EVA :12-15/min
Cover travel 
200mm 
Dimensions(mm)   19100×3700×1850
Major Structure: Loading + Laminating + Unloading

One set 600 of Vacuum Pumps+ One set of Heating Stations.

Equipment Features

Technical characteristics


(A) Design Features


1. Heating method: hot plate utilizing cyclic heat-conducting oil for heating in two sets;


2. Main structure: laminating machine consisting of feeding station, laminating station, discharging units, heating system, control system, etc., enabling automatic feeding, laminating, and discharging functions. It can also accommodate manual feeding, laminating, and discharging.


3. Integrated structure for uniform panel surface: maintaining panel flatness under continuous heat at 130 ℃ -150 ℃ for 16-24 hours daily, ensuring panel surface flatness ≤ 300um per square meter.


4. Enhanced vacuum system: built-in vacuum pump with an integrated design for upper and lower limits of vacuum chamber at 150Pa, achieving automatic operation within 90 seconds. The vacuum system includes air-purifying devices for stable performance.


5. Wrinkle-free cover rubber technology: improving rubber lifespan and enhancing laminated component quality.


6. Adjustable pressurized inflation speed and time: selectable from 0 to 90 seconds.


7. The airbag pressure adjustment room has a range of 0-1.5 atm.


8. The host installed a cleaning brush roller conveyor to remove surface residues of PVB / EVA adhesive.


9. The site has limit sensors for equipment, with an adjustable opening height of 50 ~ 200mm.


10. Patented technology integrates a vacuum chamber and heating panels for high vacuum without distortion.


11. The vacuum sealing tape is easy to install and has a long service life.


12. The balloon rubber flange is fixed with a frame, quick clamp detention, easy to replace rubber in just 25 minutes.


13. Smooth opening and closing with a hydraulic lift structure.


14. The heating station is built-in, saving space and maintenance-free for exclusive production.


15. The laminating machine has a special vacuum valve design for reliable operation, long life, easy maintenance, and high vacuum equipment.


16. The upper box has a wireless high-temperature cycle anti-staining fabric belt to prevent pollution of the EVA silicone plate.


17. The new design is simple and generous, saving 50% of space with just one machine.



(B) Management Features


1. Management mode: Automatic and manual control options available. Capable of performing tasks such as feeding, laminating, and discharging automatically, or manually.


2. Management system: Utilizes Taiwan FATEK PLC control, with a user-friendly touch screen interface that can be displayed in either Chinese or English.


3. Temperature regulation: Utilizes intelligent temperature control A/D module for precise temperature control with an accuracy of ± 1 ℃. Temperature range from 30 ℃ to 150 ℃, with a maximum temperature of 180 ℃.


4. Versatile control options: Offers both manual and automatic control modes. Automatic mode is ideal for regular production, making operations easy and efficient while reducing worker fatigue.


5. Electrical system: All low-voltage electrical components are from French Schneider, ensuring stability and reliability.


6. User-friendly interface: Features a 10.4" touch screen operating platform for easy navigation and learning. Simple process parameter settings and monitoring windows make operation straightforward. Maintenance and troubleshooting can be easily done with the help of the manual.


7. Consistent High Temperatures: Utilizing hot oil heating and a unique pipeline system, the work platform can achieve temperature uniformity within ± 2 ℃.


8. Automatic Memory for Process Parameters: The ability to adjust production process parameters freely, without the need to worry about losing settings or missing opportunities. Analysis of component quality can be supported with real-time field data.


9. Lamination Statistics: The system includes statistical functions for tracking the number of laminations, making it easy to monitor production of components and flights. This data can be used as a reference for equipment maintenance and replacement rates of vulnerable components.


10. Integrated Control Technology: Combining vacuum technology, pneumatic drive technology, PID self-tuning technology, programmable control, and relay control technology into one system. This allows for the complex requirements of laminating monocrystalline silicon or polycrystalline silicon, amorphous silicon cell modules to be met.


11. Precise high-vacuum guidance system: Constantly display the laminated vacuum chamber measurements on the screen. The system offers high precision, strong anti-interference capabilities, and stability.


12. Accurate positioning of NC Inlet: Utilizing synchronous control technology and precision positioning systems to ensure precise positioning when entering and discharging materials.


13. Detection and alarm for slipping of the Taiwan belt when running out of material.


14. Capable of continuous automatic feeding, laminating, and discharging operations, ensuring system stability.








 Email:  solarhope@126.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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