ZST-AYZ-24-46DS
Zenithsolar
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NAME | Automatic Intelligent Integration Energy-saving Laminator | |||
Model | ZST-AYZ-24-46DS | Patent No: ZL2009 2 0217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: GB/1067/5856/16 | |
Capacity | Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift) | |||
Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | ≈48T |
Compressed Air Flow | 1500L/min | Air pressure | 0.5~1.0MPa | |
Laminated cavity height | 25mm | Lamination area | 2400mm×4600mm×2x2 | |
Normal power | ≈110KW | Total Power | 230KW | |
Working face | 10.4”Touchscreen | Vacuum Rate | 2*2*302M 3 /High Efficiency Vacuum Pump | |
Heating Platform | Per square meter of non-flatness ≤ 300um | Maximum temperature | 180℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Temperature range | 30℃~180℃ | Temperature Accuracy | ±1℃ | |
Maximum setting temperature | 180℃ | Noise at Work | <65dB | |
Vacuum Time | 90 seconds 100Pa | Lamination time | PVB/EVA :12-15/min | |
Cover travel | 200mm | Dimensions(mm) | 21.6m×3.52m×2.88m | |
Major Structure: Loading + Laminating + Unloading Four set 302 of Vacuum Pumps, Two set of Heating Stations. | ||||
1. High productivity Compared with the common double-chamber laminating machine, the single machine productivity of this equipment is 3.6 times that of the common single-chamber laminating machine.Taking 72 pieces of 330W components with the size of 156×156 ordinary silicon wafer as an example, it is assumed to work 24 hours a day, 300 days a year, and press 4 components in one furnace. The annual output of the single machine can reach 152MW. 2. Small footprint Under the same capacity, compared with the ordinary double-cavity laminating machine, its occupation will be reduced to 1/2 of the original, saving the user's factory space and reducing the production cost;Under the premise of the same capacity, the equipment is more centralized, which can reduce the number of operators and save labor costs. 3. Fully automatic 4 chamber upper and lower two layers set, automatic feeding, feeding, intelligent control, can be connected with the full automatic production line. 4. easy maintenance The internal structure is convenient for equipment maintenance and operation personnel to check the equipment status and abnormal conditions, convenient for personnel to replace wearing parts and consumable parts;Simple frame structure, maintenance personnel can easily access to any parts, in order to carry out maintenance. 5. low power consumption The upper and lower floors are centrally heated by two heating stations, which can reduce the energy consumption of the equipment and save the use cost of users. 6. Strong adaptability It can be used for laminated packaging of common single crystal, polycrystalline silicon and thin film double glass modules.Can meet the general industrial environment and laboratory environment requirements. 7. High flexibility Each layer of the chamber is completely independent design, with independent vacuum and pressure system.The two-layer chamber can work together with the lifting transmission platform, or can work independently.When a cavity or a layer failure shutdown maintenance, will not affect the work of the other layer. 8. Safety The raw materials used in the manufacture of the whole machine are not toxic, harmful and the materials that emit and discharge harmful substances, and are not flammable and explosive.The whole machine has stable structure, reliable operation and high mechanical safety. 9. according to the need to set up the thimble system. |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Laminator Frame&Cover | ZST-AYZ-24-46DS | ZST Co.,Ltd. | Custom -made |
Heating Borad | 24-46-55*2*2 | Shanghai TongLi Machinery Ltd. | Custom -made |
High efficiency Vacuum Pump | RA302F 7.5KW*2*2 | High efficiency Vacuum Pump | CE/UL |
Vacuum Filter | F300 | Germany BUSCH | CE/UL |
Vacuum control valve | 240D67A1XP-16L | AirTAC | CE |
Air Cylinder Control Valve | 4V430E15A/4V21008A | AirTAC | CE |
Air Cylinder | QH-342E/ACQ50X50SB | AirTAC | CE |
Touch-screen Kinco | View 10.4” | Electric (Shenzhen) Ltd., | CE |
PLC+AD+Y Controller Module | FBS-60MCT/6RTD/RTD6 | Taiwan FATEK | CE/UL |
Power-Switch/AC contactor | EZD160E\C65\LC1E\LRE | France Schneider | CE/UL |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
Gear Motor | S750Y38U50H S750Y38R10H S1500Y38U50H S370Y38U50H | JSCC AUTOMATION(XIAMEN)LTD. | CE |
Heating Oil Sensor | FD4001DD03X | TaiWan Fanyi (Shanghai) | CE |
Photoelectric/Touch switch | PCBA-D150NA-D3Y2 IBT18-NO8NA-D3Y2 | Shanghai PUBANG Co.,Ltd. | CE |
Vacuum Display Meter | 0~ -0.1Mpa | Shanghai Vacuum Mete | CE |
Air/Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Air inflation Valve | VXZ240FZ1B | SMC | CE/UL |
Heating Plate Oil/Sensor | KT100/PT100 | Shanghai QiFeng Sensor Co.Ltd. | CE |
Hot oil pump | RY65-40-200 *2 | Wu'an Hongtai Co.,Ltd. | CE |
Cooling Fan | YWF4D-400/380V | HongKe Electric Co., Ltd. | CE |
Silicon Membrane Lock | LD-4334-315 | Taiwan Lizhda Co.,Ltd. | CE |
Conveyor PVC Belt | 2400*9540*3mm*2 | Jiangyin KeQing Tape Company | |
Silicon Membrane | 2560*4860*4mm*4 | Jiangyin KeQing Tape Company | |
Teflon conveyor belt | Thickness 0.25/0.33mm | Jiangsu Taizhou HaoChang | |
Unload Transmission Roller | 2521-50-122362W | Wuxie Aucma Transmission Co., |
NAME | Automatic Intelligent Integration Energy-saving Laminator | |||
Model | ZST-AYZ-24-46DS | Patent No: ZL2009 2 0217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: GB/1067/5856/16 | |
Capacity | Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift) | |||
Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | ≈48T |
Compressed Air Flow | 1500L/min | Air pressure | 0.5~1.0MPa | |
Laminated cavity height | 25mm | Lamination area | 2400mm×4600mm×2x2 | |
Normal power | ≈110KW | Total Power | 230KW | |
Working face | 10.4”Touchscreen | Vacuum Rate | 2*2*302M 3 /High Efficiency Vacuum Pump | |
Heating Platform | Per square meter of non-flatness ≤ 300um | Maximum temperature | 180℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Temperature range | 30℃~180℃ | Temperature Accuracy | ±1℃ | |
Maximum setting temperature | 180℃ | Noise at Work | <65dB | |
Vacuum Time | 90 seconds 100Pa | Lamination time | PVB/EVA :12-15/min | |
Cover travel | 200mm | Dimensions(mm) | 21.6m×3.52m×2.88m | |
Major Structure: Loading + Laminating + Unloading Four set 302 of Vacuum Pumps, Two set of Heating Stations. | ||||
1. High productivity Compared with the common double-chamber laminating machine, the single machine productivity of this equipment is 3.6 times that of the common single-chamber laminating machine.Taking 72 pieces of 330W components with the size of 156×156 ordinary silicon wafer as an example, it is assumed to work 24 hours a day, 300 days a year, and press 4 components in one furnace. The annual output of the single machine can reach 152MW. 2. Small footprint Under the same capacity, compared with the ordinary double-cavity laminating machine, its occupation will be reduced to 1/2 of the original, saving the user's factory space and reducing the production cost;Under the premise of the same capacity, the equipment is more centralized, which can reduce the number of operators and save labor costs. 3. Fully automatic 4 chamber upper and lower two layers set, automatic feeding, feeding, intelligent control, can be connected with the full automatic production line. 4. easy maintenance The internal structure is convenient for equipment maintenance and operation personnel to check the equipment status and abnormal conditions, convenient for personnel to replace wearing parts and consumable parts;Simple frame structure, maintenance personnel can easily access to any parts, in order to carry out maintenance. 5. low power consumption The upper and lower floors are centrally heated by two heating stations, which can reduce the energy consumption of the equipment and save the use cost of users. 6. Strong adaptability It can be used for laminated packaging of common single crystal, polycrystalline silicon and thin film double glass modules.Can meet the general industrial environment and laboratory environment requirements. 7. High flexibility Each layer of the chamber is completely independent design, with independent vacuum and pressure system.The two-layer chamber can work together with the lifting transmission platform, or can work independently.When a cavity or a layer failure shutdown maintenance, will not affect the work of the other layer. 8. Safety The raw materials used in the manufacture of the whole machine are not toxic, harmful and the materials that emit and discharge harmful substances, and are not flammable and explosive.The whole machine has stable structure, reliable operation and high mechanical safety. 9. according to the need to set up the thimble system. |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Laminator Frame&Cover | ZST-AYZ-24-46DS | ZST Co.,Ltd. | Custom -made |
Heating Borad | 24-46-55*2*2 | Shanghai TongLi Machinery Ltd. | Custom -made |
High efficiency Vacuum Pump | RA302F 7.5KW*2*2 | High efficiency Vacuum Pump | CE/UL |
Vacuum Filter | F300 | Germany BUSCH | CE/UL |
Vacuum control valve | 240D67A1XP-16L | AirTAC | CE |
Air Cylinder Control Valve | 4V430E15A/4V21008A | AirTAC | CE |
Air Cylinder | QH-342E/ACQ50X50SB | AirTAC | CE |
Touch-screen Kinco | View 10.4” | Electric (Shenzhen) Ltd., | CE |
PLC+AD+Y Controller Module | FBS-60MCT/6RTD/RTD6 | Taiwan FATEK | CE/UL |
Power-Switch/AC contactor | EZD160E\C65\LC1E\LRE | France Schneider | CE/UL |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
Gear Motor | S750Y38U50H S750Y38R10H S1500Y38U50H S370Y38U50H | JSCC AUTOMATION(XIAMEN)LTD. | CE |
Heating Oil Sensor | FD4001DD03X | TaiWan Fanyi (Shanghai) | CE |
Photoelectric/Touch switch | PCBA-D150NA-D3Y2 IBT18-NO8NA-D3Y2 | Shanghai PUBANG Co.,Ltd. | CE |
Vacuum Display Meter | 0~ -0.1Mpa | Shanghai Vacuum Mete | CE |
Air/Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Air inflation Valve | VXZ240FZ1B | SMC | CE/UL |
Heating Plate Oil/Sensor | KT100/PT100 | Shanghai QiFeng Sensor Co.Ltd. | CE |
Hot oil pump | RY65-40-200 *2 | Wu'an Hongtai Co.,Ltd. | CE |
Cooling Fan | YWF4D-400/380V | HongKe Electric Co., Ltd. | CE |
Silicon Membrane Lock | LD-4334-315 | Taiwan Lizhda Co.,Ltd. | CE |
Conveyor PVC Belt | 2400*9540*3mm*2 | Jiangyin KeQing Tape Company | |
Silicon Membrane | 2560*4860*4mm*4 | Jiangyin KeQing Tape Company | |
Teflon conveyor belt | Thickness 0.25/0.33mm | Jiangsu Taizhou HaoChang | |
Unload Transmission Roller | 2521-50-122362W | Wuxie Aucma Transmission Co., |