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Automatic Double Stack Laminator Technical Parameters

1. High productivity
Compared with the common double-chamber laminating machine, the single machine productivity of this equipment is
3.6 times that of the common single-chamber laminating machine.Taking 72 pieces of 330W components with the size
of 156×156 ordinary silicon wafer as an example, it is assumed to work 24 hours a day, 300 days a year, and press 4
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components in one furnace. The annual output of the single machine can reach 152MW.
  • ZST-AYZ-24-46DS

  • Zenithsolar

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NAME   Automatic Intelligent Integration Energy-saving Laminator
Model   ZST-AYZ-24-46DS Patent No: ZL2009 2 0217588.0

CE Certificate NO: CN.CE.0631-08/10

New CE Certificate NO: GB/1067/5856/16

Capacity  Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift)

Device

parameters

Power   AC380V/50Hz/3Phase/5Line Weight  ≈48T
Compressed Air Flow 1500L/min   Air pressure 0.5~1.0MPa
Laminated cavity height 25mm   Lamination area  2400mm×4600mm×2x2
Normal power  ≈110KW   Total Power  230KW
Working face 10.4”Touchscreen Vacuum Rate

2*2*302M 3 /High

Efficiency Vacuum Pump

Heating Platform

Per square meter

of non-flatness ≤ 300um

Maximum

temperature

180℃
Temperature uniformity  ≤ ± 2 ℃

Working

Temperature

100℃~160℃
Temperature range  30℃~180℃

Temperature

Accuracy

±1℃

Maximum  setting

temperature

180℃   Noise at Work <65dB
Vacuum Time 90 seconds 100Pa   Lamination time   PVB/EVA :12-15/min
Cover travel
200mm  
Dimensions(mm)
21.6m×3.52m×2.88m
Major Structure: Loading + Laminating + Unloading

Four set 302 of Vacuum Pumps, Two set of Heating Stations.


1. High productivity 

Compared with the common double-chamber laminating machine, the single machine productivity of this equipment is 3.6 times that of the common single-chamber laminating machine.Taking 72 pieces of 330W components with the size of 156×156 ordinary silicon wafer as an example, it is assumed to work 24 hours a day, 300 days a year, and press 4 components in one furnace. The annual output of the single machine can reach 152MW. 

2. Small footprint 

Under the same capacity, compared with the ordinary double-cavity laminating machine, its occupation will be 

reduced to 1/2 of the original, saving the user's factory space and reducing the production cost;Under the premise of the same capacity, the equipment is more centralized, which can reduce the number of operators and save labor costs. 

3. Fully automatic 

4 chamber upper and lower two layers set, automatic feeding, feeding, intelligent control, can be connected with the full automatic production line. 

4. easy maintenance 

The internal structure is convenient for equipment maintenance and operation personnel to check the equipment status and abnormal conditions, convenient for personnel to replace wearing parts and consumable parts;Simple frame structure, maintenance personnel can easily access to any parts, in order to carry out maintenance. 

5. low power consumption 

The upper and lower floors are centrally heated by two heating stations, which can reduce the energy consumption of the equipment and save the use cost of users. 

6. Strong adaptability 

It can be used for laminated packaging of common single crystal, polycrystalline silicon and thin film double glass modules.Can meet the general industrial environment and laboratory environment requirements. 

7. High flexibility 

Each layer of the chamber is completely independent design, with independent vacuum and pressure system.The two-layer chamber can work together with the lifting transmission platform, or can work independently.When a cavity or a layer failure shutdown maintenance, will not affect the work of the other layer. 

8. Safety 

The raw materials used in the manufacture of the whole machine are not toxic, harmful and the materials that emit and discharge harmful substances, and are not flammable and explosive.The whole machine has stable structure, reliable operation and high mechanical safety. 

9. according to the need to set up the thimble system.


List of main part

Parts Name

Model

Manufacturer

 Mark

Laminator Frame&Cover ZST-AYZ-24-46DS ZST Co.,Ltd.

Custom -made

Heating Borad   

24-46-55*2*2 Shanghai TongLi Machinery Ltd.

Custom -made

High efficiency Vacuum Pump RA302F 7.5KW*2*2 High efficiency Vacuum Pump CE/UL

Vacuum Filter   

F300
Germany BUSCH
CE/UL
Vacuum control valve
240D67A1XP-16L
AirTAC
CE 
Air Cylinder Control Valve
4V430E15A/4V21008A
AirTAC
CE

Air Cylinder   

QH-342E/ACQ50X50SB
AirTAC
CE
Touch-screen  Kinco View 10.4”
Electric (Shenzhen) Ltd.,
CE

PLC+AD+Y Controller 

Module   

FBS-60MCT/6RTD/RTD6
Taiwan FATEK
CE/UL
Power-Switch/AC contactor    EZD160E\C65\LC1E\LRE
France Schneider
CE/UL
Solid State Relay    HHG1-3/032F-38
Chinese DeLiXi Group
CE

Gear Motor

S750Y38U50H 

S750Y38R10H 

S1500Y38U50H 

S370Y38U50H

JSCC AUTOMATION(XIAMEN)LTD. CE
Heating Oil Sensor FD4001DD03X
TaiWan Fanyi (Shanghai)
CE 

Photoelectric/Touch switch

PCBA-D150NA-D3Y2 

IBT18-NO8NA-D3Y2

Shanghai PUBANG Co.,Ltd.
CE
Vacuum Display Meter   0~ -0.1Mpa
Shanghai Vacuum Mete
CE

Air/Vacuum Digit Sensor 

ISE30A/ZSE30A-01-A-LD
SMC
CE/UL
Air inflation Valve
VXZ240FZ1B
SMC
CE/UL
Heating Plate Oil/Sensor
KT100/PT100
Shanghai QiFeng Sensor Co.Ltd.
CE
Hot oil pump
RY65-40-200 *2 Wu'an Hongtai Co.,Ltd. CE 
Cooling Fan
YWF4D-400/380V
HongKe Electric Co., Ltd. CE 

Silicon Membrane Lock   

LD-4334-315
Taiwan Lizhda Co.,Ltd. CE 

Conveyor PVC Belt 

2400*9540*3mm*2 Jiangyin KeQing Tape Company 

Silicon Membrane
2560*4860*4mm*4 Jiangyin KeQing Tape Company

Teflon conveyor belt
Thickness 0.25/0.33mm Jiangsu Taizhou HaoChang

Unload Transmission Roller
2521-50-122362W Wuxie Aucma Transmission Co.,


 Email:  solarhope@126.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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