Email:  zst@zenithsola.freeqiye.com       Tel: +86-13603359003
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China Full Automatic Laminator

The double-layer laminating machine increases efficiency and reduces footprint, making it the best choice for factories with limited space
  • ZST-AYZ-24-46DS

  • Zenithsolar

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NAME Automatic Intelligent Integration Energy-saving Laminator
Model   ZST-AYZ-24-46DS
Patent No: ZL2009 2 0217588.0

CE Certificate NO: CN.CE.0631-08/10

New CE Certificate NO: GB/1067/5856/16

Capacity Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift)

Device

parameters

Power AC380V/50Hz/3Phase/5Line Weight ≈48T
Compressed Air Flow 1500L/min Air pressure 0.5~1.0MPa
Laminated cavity height 25mm Lamination area 2400mm×4600mm×2x2
Normal power ≈110KW Total Power 230KW
Working face 10.4”Touchscreen Vacuum Rate

2*2*302M 3 /High

Efficiency Vacuum Pump

Heating Platform

Per square meter

of non-flatness ≤ 300um

Maximum

temperature

180℃
Temperature uniformity ≤ ± 2 ℃

Working

Temperature

100℃~160℃
Temperature range 30℃~180℃

Temperature

Accuracy

±1℃

Maximum  setting

temperature

180℃ Noise at Work <65dB
Vacuum Time 90 seconds 100Pa Lamination time PVB/EVA :12-15/min
Cover travel
200mm  
Dimensions(mm)
21.6m×3.52m×2.88m
Major Structure: Loading + Laminating + Unloading

Four set 302 of Vacuum Pumps, Two set of Heating Stations.



1. Improved Productivity


In comparison to a standard double-chamber laminating machine, this equipment offers a single machine efficiency that is 3.6 times higher than that of a typical single-chamber laminating machine. For example, with 72 pieces of 330W components measuring 156×156 in size, made of regular silicon wafer, and assuming continuous operation for 24 hours a day, 300 days a year, with 4 components pressed in each furnace cycle, the annual output of a single machine can reach 152MW.


2. Space-Saving Design


Despite having the same capacity as a regular double-cavity laminating machine, this equipment only takes up half the space, saving valuable factory real estate and reducing production costs. Moreover, the equipment is more streamlined, requiring fewer operators and thus reducing labor expenses.


3. Fully Automated Operation


Equipped with a 4-chamber design with upper and lower layers, automatic feeding, and intelligent control, this equipment can seamlessly integrate into a fully automated production line.


4. Easy Maintenance


The internal structure design allows maintenance and operation personnel to easily check equipment status and identify any issues.


5. Energy Efficiency


The machinery is powered by two heating units located on the top and bottom floors, which helps decrease energy usage and cut costs for users.


6. Adaptable


This machinery is capable of packaging a variety of solar modules, such as single crystal, polycrystalline silicon, and thin film double glass modules. It is suitable for both industrial and laboratory settings.


7. Flexibility


Each layer of the chamber is designed independently with its own vacuum and pressure system. The dual-layer chamber can operate together with a lifting transmission platform or separately. If one layer requires maintenance, it will not disrupt the functioning of the other layer.


8. Security


The materials utilized in the production of the machinery are non-toxic and safe for use.


9. Establishing the Thimble System According to Requirements.







 Email:  zst@zenithsola.freeqiye.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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