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Custom Double Stack Laminator

Custom Double Stack Laminator
  • ZST-AYZ-24-46DS

  • Zenithsolar

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NAME Automatic Intelligent Integration Energy-saving Laminator
Model   ZST-AYZ-24-46DS
Patent No: ZL2009 2 0217588.0

CE Certificate NO: CN.CE.0631-08/10

New CE Certificate NO: GB/1067/5856/16

Capacity Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift)

Device

parameters

Power AC380V/50Hz/3Phase/5Line Weight ≈48T
Compressed Air Flow 1500L/min Air pressure 0.5~1.0MPa
Laminated cavity height 25mm Lamination area 2400mm×4600mm×2x2
Normal power ≈110KW Total Power 230KW
Working face 10.4”Touchscreen Vacuum Rate

2*2*302M 3 /High

Efficiency Vacuum Pump

Heating Platform

Per square meter

of non-flatness ≤ 300um

Maximum

temperature

180℃
Temperature uniformity ≤ ± 2 ℃

Working

Temperature

100℃~160℃
Temperature range 30℃~180℃

Temperature

Accuracy

±1℃

Maximum  setting

temperature

180℃ Noise at Work <65dB
Vacuum Time 90 seconds 100Pa Lamination time PVB/EVA :12-15/min
Cover travel
200mm  
Dimensions(mm)
21.6m×3.52m×2.88m
Major Structure: Loading + Laminating + Unloading

Four set 302 of Vacuum Pumps, Two set of Heating Stations.



1. Improved Productivity


In comparison to a standard double-chamber laminating machine, this device offers a single machine efficiency that is 3.6 times greater than that of a typical single-chamber laminating machine. For example, by utilizing 72 pieces of 330W components with dimensions of 156×156 made from standard silicon wafer material, and assuming continuous operation for 24 hours a day, 300 days a year, with 4 components processed in each furnace cycle, the yearly output of a single machine can reach 152MW.


2. Space-Saving Design


Despite having the same capacity as a traditional double-cavity laminating machine, this equipment only occupies half the space, conserving valuable factory floor space and reducing production expenses. Furthermore, the equipment is more compact, requiring fewer operators and thereby reducing labor costs.


3. Automated Operation


Equipped with a 4-chamber layout featuring upper and lower layers, automatic feeding, and intelligent control, this machinery can seamlessly integrate into a fully automated production line.


4. Easy Maintenance


The internal structure design allows maintenance and operation staff to easily check equipment status and identify any issues. It also facilitates the simple replacement of wearing and consumable parts due to the uncomplicated frame structure.


5. Energy Efficiency


Two heating stations on the upper and lower floors heat the equipment, reducing energy consumption and cutting costs for users.


6. Implementing the Thimble System According to Requirements.






 Email:  zst@zenithsola.freeqiye.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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