ZST-AYZ-24-46DS
Zenithsolar
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NAME | Automatic Intelligent Integration Energy-saving Laminator | |||
Model | ZST-AYZ-24-46DS | Patent No: ZL2009 2 0217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: GB/1067/5856/16 | |
Capacity | Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift) | |||
Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | ≈48T |
Compressed Air Flow | 1500L/min | Air pressure | 0.5~1.0MPa | |
Laminated cavity height | 25mm | Lamination area | 2400mm×4600mm×2x2 | |
Normal power | ≈110KW | Total Power | 230KW | |
Working face | 10.4”Touchscreen | Vacuum Rate | 2*2*302M 3 /High Efficiency Vacuum Pump | |
Heating Platform | Per square meter of non-flatness ≤ 300um | Maximum temperature | 180℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Temperature range | 30℃~180℃ | Temperature Accuracy | ±1℃ | |
Maximum setting temperature | 180℃ | Noise at Work | <65dB | |
Vacuum Time | 90 seconds 100Pa | Lamination time | PVB/EVA :12-15/min | |
Cover travel | 200mm | Dimensions(mm) | 21.6m×3.52m×2.88m | |
Major Structure: Loading + Laminating + Unloading Four set 302 of Vacuum Pumps, Two set of Heating Stations. | ||||
1. Improved Productivity In comparison to a standard double-chamber laminating machine, this device offers a single machine efficiency that is 3.6 times greater than that of a typical single-chamber laminating machine. For example, by utilizing 72 pieces of 330W components with dimensions of 156×156 made from standard silicon wafer material, and assuming continuous operation for 24 hours a day, 300 days a year, with 4 components processed in each furnace cycle, the yearly output of a single machine can reach 152MW. 2. Space-Saving Design Despite having the same capacity as a traditional double-cavity laminating machine, this equipment only occupies half the space, conserving valuable factory floor space and reducing production expenses. Furthermore, the equipment is more compact, requiring fewer operators and thereby reducing labor costs. 3. Automated Operation Equipped with a 4-chamber layout featuring upper and lower layers, automatic feeding, and intelligent control, this machinery can seamlessly integrate into a fully automated production line. 4. Easy Maintenance The internal structure design allows maintenance and operation staff to easily check equipment status and identify any issues. It also facilitates the simple replacement of wearing and consumable parts due to the uncomplicated frame structure. 5. Energy Efficiency Two heating stations on the upper and lower floors heat the equipment, reducing energy consumption and cutting costs for users. 6. Implementing the Thimble System According to Requirements. |
NAME | Automatic Intelligent Integration Energy-saving Laminator | |||
Model | ZST-AYZ-24-46DS | Patent No: ZL2009 2 0217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: GB/1067/5856/16 | |
Capacity | Total 460800 Panels /One Year, ( For 330W 16 piece 156*72 Cells =152MW/3Shift) | |||
Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | ≈48T |
Compressed Air Flow | 1500L/min | Air pressure | 0.5~1.0MPa | |
Laminated cavity height | 25mm | Lamination area | 2400mm×4600mm×2x2 | |
Normal power | ≈110KW | Total Power | 230KW | |
Working face | 10.4”Touchscreen | Vacuum Rate | 2*2*302M 3 /High Efficiency Vacuum Pump | |
Heating Platform | Per square meter of non-flatness ≤ 300um | Maximum temperature | 180℃ | |
Temperature uniformity | ≤ ± 2 ℃ | Working Temperature | 100℃~160℃ | |
Temperature range | 30℃~180℃ | Temperature Accuracy | ±1℃ | |
Maximum setting temperature | 180℃ | Noise at Work | <65dB | |
Vacuum Time | 90 seconds 100Pa | Lamination time | PVB/EVA :12-15/min | |
Cover travel | 200mm | Dimensions(mm) | 21.6m×3.52m×2.88m | |
Major Structure: Loading + Laminating + Unloading Four set 302 of Vacuum Pumps, Two set of Heating Stations. | ||||
1. Improved Productivity In comparison to a standard double-chamber laminating machine, this device offers a single machine efficiency that is 3.6 times greater than that of a typical single-chamber laminating machine. For example, by utilizing 72 pieces of 330W components with dimensions of 156×156 made from standard silicon wafer material, and assuming continuous operation for 24 hours a day, 300 days a year, with 4 components processed in each furnace cycle, the yearly output of a single machine can reach 152MW. 2. Space-Saving Design Despite having the same capacity as a traditional double-cavity laminating machine, this equipment only occupies half the space, conserving valuable factory floor space and reducing production expenses. Furthermore, the equipment is more compact, requiring fewer operators and thereby reducing labor costs. 3. Automated Operation Equipped with a 4-chamber layout featuring upper and lower layers, automatic feeding, and intelligent control, this machinery can seamlessly integrate into a fully automated production line. 4. Easy Maintenance The internal structure design allows maintenance and operation staff to easily check equipment status and identify any issues. It also facilitates the simple replacement of wearing and consumable parts due to the uncomplicated frame structure. 5. Energy Efficiency Two heating stations on the upper and lower floors heat the equipment, reducing energy consumption and cutting costs for users. 6. Implementing the Thimble System According to Requirements. |