1. Design Features
1. Utilizing innovative technology that combines vacuum, heating, and main unit, achieving a high level of vacuum and preventing deformation.
2. The top cover rubber features anti-wrinkle technology to prolong the rubber's lifespan and enhance the quality of component lamination.
3. The vacuum sealing strip is conveniently located on the top for easy installation and long-lasting performance.
4. The airbag rubber is secured with a frame-type flange hanging buckle for easy removal and replacement (patented feature, only takes 15 minutes).
5. Featuring a pneumatic back-opening switch cover structure for a pollution-free, leak-free, and hygienic operation; Smooth opening and closing with minimal noise.
6. The heating station is internally built with a unique oil circuit design to reduce energy loss.
7. The special vacuum hot pressing plate manufacturing process ensures consistent temperature distribution on the surface.
8. High vacuum disc valve design for reliable operation, long lifespan, easy maintenance, and maintaining high vacuum levels.
9. The vacuum system includes a filtering device to safeguard the vacuum valve and pump for equipment safety.
2. Safety Precautions
1. Emergency Response Button: The machinery is outfitted with emergency buttons located in various spots. In the event of an emergency, the operator can press these buttons promptly to trigger an emergency shutdown, ensuring the equipment remains in its original state.
2. Emergency Operation System: Should there be an unexpected power outage or equipment failure, essential operations like inflation and lamination can still be carried out using the emergency operation system.
3. Temperature Protection Setting for Heating System
4. Low Liquid Level Detection and Alarm Device in Thermal Oil Circulation System to prevent risks from oil shortage.
5. Three-color Alarm Light for accurate equipment status updates and timely alerts for operators.
6. Vacuum Alarm System: Alerts operators if the equipment fails to meet vacuum requirements within the specified time.
7. Third-Level Protection Feature: Automatically shuts down the system in case of software crashes, sensor malfunctions, PLC control loss, or A/D module damage.
3. Versatility
1. Ideal for use in a wide range of industrial and laboratory settings. Capable of operating non-stop around the clock.
2. Can undergo lamination or curing processes, boasting excellent compatibility with various components.
4、 Functional features 1. Versatile control methods: combining manual and automatic control techniques. Regular production can be conducted through fully automated methods, offering easy operation, increased efficiency, and reduced workload for employees; Manual operation is available for troubleshooting and maintenance purposes, making it convenient for debugging and problem-solving.
2. Advanced control system setup: All controllers utilize imported programmable controllers, ensuring stable and reliable performance and enabling seamless communication with computers. Meets the demands of contemporary industrial automation control.
3. Straightforward and user-friendly interface: The operating system features a top-notch touch screen, designed for user convenience, high responsiveness, ease of use, and quick learning curve; Setting process parameters is uncomplicated, with multiple parameters displayed in a single window for convenient monitoring.
4. Exceptional temperature consistency: By utilizing hot oil heating and a distinctive heating cycle pipeline system, the working platform achieves a temperature uniformity of ± 2 ℃. 5. Memory Function for Process Parameters: The system automatically saves any changes made to production process parameters, ensuring they are not lost or reset during the next startup. This feature provides valuable on-site data for analyzing component quality.
6. Frequency Statistics for Lamination: The system includes a function for tracking the frequency of lamination, allowing easy monitoring of shift productivity and component output. This data can be used as a reference for scheduling equipment repair, maintenance, and replacement of components.
7. Advanced Control Technology: By combining vacuum technology, pneumatic transmission technology, PID self-tuning technology, programmable control, and relay control technology, this system can meet the complex process requirements for laminating and curing various types of battery modules.
8. Precise Vacuum Level Display: The system includes a highly accurate indication system for monitoring the vacuum level inside the laminated cavity in real-time on the display screen. This system offers precise measurements, strong resistance to interference, and overall stability.
9. Backup system and emergency switch: In the event of a power failure, the machinery can be operated manually to finish the lamination process, preventing any material wastage. Additionally, it can be immediately turned off using the emergency switch in case of emergencies.
10. Various precise and dependable alert features, such as alarms for high pressure, low vacuum, oil level, excessive temperature, and uncovered switches.
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