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Small Solar Panel Laminator

1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels
laminate automatically and manually.
2. Control Systems: Mitsubishi PLC controller of programming, Touch-screen display.
3. Heating Mode: Electrical heating.
4. Control Mode of Temperature: multi-dot temperature control, standard temperature
controlled Module, Temperature is controlled by the automated adjust PID aptitude system.
5. Temperature Accuracy: ±3℃
6. Temperature Range:30℃~180℃
7. Laminating Time: 8~9MIN (Include the curing time.)
8. Vacuuming time: 4~6min
9. Vacuum of Operation: 200~50Pa
10. Cover’s journey :300-400mm
11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory
Environment, Height about Sea Level is less than 2000 M
  • ZST-ADB-05-05

  • Zenithsolar

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NAME   Semi-Automatic Intelligent IntegrationSolar Module Laminator
Model   ZST-ADB-05-05 Patent No: ZL2020 2 1399875.0

CE Certificate NO: CN.CE.0631-08/10

Technical

Parameters


Dimensions (mm )   1000*860*1280 Net Weight  410KG
Power Supply

AC220V/50HZ

1Phase 3Line

 
Heating method Electric Heating
Rated Power   3KW    Working Power  1.5KW
Working Method Semi-automatic   Lamination Method Single Chamber
Lamination Size   500mm×500mm

Height of Laminated

Chambe

25mm

Max Working Tem   <160℃  


Temperature Uniformity 

±3℃
Operation Touch-screen

Vacuuming Speed  

40M 3 /H


Technology

Target

1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels

laminate automatically and manually.

2.  Control Systems: Mitsubishi PLC controller of programming, Touch-screen display.

3. Heating Mode: Electrical heating.

4. Control Mode of Temperature: multi-dot temperature control, standard temperature

controlled Module, Temperature is controlled by the automated adjust PID aptitude system.

5. Temperature Accuracy: ±3℃.

6. Temperature Range:30℃~180℃.

7. Laminating Time: 8~9MIN (Include the curing time.).

8. Vacuuming time: 4~6min.

9. Vacuum of Operation: 200~50Pa.

10. Cover’s journey :300-400mm.

11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory.

Environment, Height about Sea Level is less than 2000 M.

Characteristics

Safety Measure

1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding.

2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with original state of the same process.

3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly.

4. The High Temperature protection is set up in the heating systems.

5. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuum set time.


Appliance

1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation.

2. It can be used for laminating and curing, the high compatibility of components.


Function & Feature

1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances.

2. Control Systems with High configuration: All controllers use Mitsubishi PLC, make running stable and reliable.

3. Simple and Friendly Operation Interface: The operation platform use high-quality touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for monitoring.

4. High Temperature Uniformity: It is heated by Electric heating transfer, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±3℃.

5. Automatic Memory of Technical Parameters: It can modify the production process parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules.

6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts.

7. Integrated Control Technology: It can realize complicated polytechnic acquirement of laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology, Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems.

8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The stability of the system is good.

9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations.

10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis.

ProductionAbility

It can laminate One pieces of modules (500*500mm).
List of Items

1. Mainframe of Laminator                                           One Set

2. Heating Station ( Inside the host, Patent)                           One Set

3. Vacuum Pump (Inside the host, Patent)                            One Set

4. Spare Parts Box                                 One Set (Including Free Spare Parts)

5. Tool Box                                                       One Piece

6. Instruction of the Laminator                                       One Piece

7. Instruction of Vacuum Pump                                      One Piece


List of main part
Parts Name Model Manufacturer Mark
Heating Borad ZST-E05-05 ZST
Vacuum control valve GIQ-20 Shanghai Vacuum Valve Manufacturing Co., Ltd. CE
AC contactor ZT EZD\C65\LC Chinese ZhengTai Group. CE/UL
PLC Controller FX1N-40MR Japan MITSUBISH CE/UL
A/D Module FX2N-4AD Japan MITSUBISH CE/UL
Touch-screen M4414T Kinco Electric (Shenzhen) Ltd., CE
Button switch APBB series France Schneider CE
Photoelectric switch FM12-T02N-C31P2 Germany Bedook CE/UL
Draw near  switch BN-M1204N-C11P2 Germany Bedook CE/UL
Proximity Switch TZ-8017 Chinese  TENGEN Group CE
Solid State Relay HHG1-3/032F-38 Chinese DeLiXi Group CE
Pneumatic solenoid valve AD-20-N-G2-AC220V CS-FLUID POWER CO.,LTD. CE/UL
Vacuum Pump RA20F GuanXin Vacuum Group CE/UL
Vacuum Meter 0~ -0.1Mpa Shanghai Vacuum Meter CW
Vacuum filter F100 GuanXin Vaccum Group CE/UL
Vacuum Digit Sensor ISE30A/ZSE30A-01-A-LD SMC CE/UL
Temperature Sensor PT100K Beijing Electric Group CE
Alarm lamp F/RGG Korea CE
Electric heater Q6/12 Jiangsu Huaya Electric CE
Si silica gel High resistance 4mm Jiangyin Keqiang Tape Company
High temperature cloth Thickness 0.25mm Jiangsu Taizhou



 Email:  solarhope@126.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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