ZST-ADB-05-05
Zenithsolar
Availability: | |
---|---|
Quantity: | |
NAME | Semi-Automatic Intelligent IntegrationSolar Module Laminator | |||
Model | ZST-ADB-05-05 | Patent No: ZL2020 2 1399875.0 | CE Certificate NO: CN.CE.0631-08/10 | |
Technical Parameters | Dimensions (mm ) | 1000*860*1280 | Net Weight | 410KG |
Power Supply | AC220V/50HZ 1Phase 3Line | Heating method | Electric Heating | |
Rated Power | 3KW | Working Power | 1.5KW | |
Working Method | Semi-automatic | Lamination Method | Single Chamber | |
Lamination Size | 500mm×500mm | Height of Laminated Chambe | 25mm | |
Max Working Tem | <160℃ | Temperature Uniformity | ±3℃ | |
Operation | Touch-screen | Vacuuming Speed | 40M 3 /H |
Technology Target | 1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate automatically and manually. 2. Control Systems: Mitsubishi PLC controller of programming, Touch-screen display. 3. Heating Mode: Electrical heating. 4. Control Mode of Temperature: multi-dot temperature control, standard temperature controlled Module, Temperature is controlled by the automated adjust PID aptitude system. 5. Temperature Accuracy: ±3℃. 6. Temperature Range:30℃~180℃. 7. Laminating Time: 8~9MIN (Include the curing time.). 8. Vacuuming time: 4~6min. 9. Vacuum of Operation: 200~50Pa. 10. Cover’s journey :300-400mm. 11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory. Environment, Height about Sea Level is less than 2000 M. | |||
Characteristics | Safety Measure 1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding. 2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with original state of the same process. 3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly. 4. The High Temperature protection is set up in the heating systems. 5. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuum set time. Appliance 1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation. 2. It can be used for laminating and curing, the high compatibility of components. Function & Feature 1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances. 2. Control Systems with High configuration: All controllers use Mitsubishi PLC, make running stable and reliable. 3. Simple and Friendly Operation Interface: The operation platform use high-quality touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for monitoring. 4. High Temperature Uniformity: It is heated by Electric heating transfer, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±3℃. 5. Automatic Memory of Technical Parameters: It can modify the production process parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules. 6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts. 7. Integrated Control Technology: It can realize complicated polytechnic acquirement of laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology, Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems. 8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The stability of the system is good. 9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations. 10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis. | |||
ProductionAbility | It can laminate One pieces of modules (500*500mm). | |||
List of Items | 1. Mainframe of Laminator One Set 2. Heating Station ( Inside the host, Patent) One Set 3. Vacuum Pump (Inside the host, Patent) One Set 4. Spare Parts Box One Set (Including Free Spare Parts) 5. Tool Box One Piece 6. Instruction of the Laminator One Piece 7. Instruction of Vacuum Pump One Piece |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Heating Borad | ZST-E05-05 | ZST | |
Vacuum control valve | GIQ-20 | Shanghai Vacuum Valve Manufacturing Co., Ltd. | CE |
AC contactor | ZT EZD\C65\LC | Chinese ZhengTai Group. | CE/UL |
PLC Controller | FX1N-40MR | Japan MITSUBISH | CE/UL |
A/D Module | FX2N-4AD | Japan MITSUBISH | CE/UL |
Touch-screen | M4414T | Kinco Electric (Shenzhen) Ltd., | CE |
Button switch | APBB series | France Schneider | CE |
Photoelectric switch | FM12-T02N-C31P2 | Germany Bedook | CE/UL |
Draw near switch | BN-M1204N-C11P2 | Germany Bedook | CE/UL |
Proximity Switch | TZ-8017 | Chinese TENGEN Group | CE |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
Pneumatic solenoid valve | AD-20-N-G2-AC220V | CS-FLUID POWER CO.,LTD. | CE/UL |
Vacuum Pump | RA20F | GuanXin Vacuum Group | CE/UL |
Vacuum Meter | 0~ -0.1Mpa | Shanghai Vacuum Meter | CW |
Vacuum filter | F100 | GuanXin Vaccum Group | CE/UL |
Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Temperature Sensor | PT100K | Beijing Electric Group | CE |
Alarm lamp | F/RGG | Korea | CE |
Electric heater | Q6/12 | Jiangsu Huaya Electric | CE |
Si silica gel | High resistance 4mm | Jiangyin Keqiang Tape Company | |
High temperature cloth | Thickness 0.25mm | Jiangsu Taizhou |
NAME | Semi-Automatic Intelligent IntegrationSolar Module Laminator | |||
Model | ZST-ADB-05-05 | Patent No: ZL2020 2 1399875.0 | CE Certificate NO: CN.CE.0631-08/10 | |
Technical Parameters | Dimensions (mm ) | 1000*860*1280 | Net Weight | 410KG |
Power Supply | AC220V/50HZ 1Phase 3Line | Heating method | Electric Heating | |
Rated Power | 3KW | Working Power | 1.5KW | |
Working Method | Semi-automatic | Lamination Method | Single Chamber | |
Lamination Size | 500mm×500mm | Height of Laminated Chambe | 25mm | |
Max Working Tem | <160℃ | Temperature Uniformity | ±3℃ | |
Operation | Touch-screen | Vacuuming Speed | 40M 3 /H |
Technology Target | 1. Control Mode: Operation of Semi-Auto, Auto and Manual, it may realize solar panels laminate automatically and manually. 2. Control Systems: Mitsubishi PLC controller of programming, Touch-screen display. 3. Heating Mode: Electrical heating. 4. Control Mode of Temperature: multi-dot temperature control, standard temperature controlled Module, Temperature is controlled by the automated adjust PID aptitude system. 5. Temperature Accuracy: ±3℃. 6. Temperature Range:30℃~180℃. 7. Laminating Time: 8~9MIN (Include the curing time.). 8. Vacuuming time: 4~6min. 9. Vacuum of Operation: 200~50Pa. 10. Cover’s journey :300-400mm. 11. Environment of Use: Apply to Ordinary Industrial Environment and Laboratory. Environment, Height about Sea Level is less than 2000 M. | |||
Characteristics | Safety Measure 1. Upper Cover is self-locking: The cylinder is self-locking when the upper cover stops going up. The upper cover will not go down without commanding. 2. Emergency Button: Emergency Buttons are set up in multiple locations. Operator may press the button promptly when emergency occurs. Emergency stop can keep the equipment with original state of the same process. 3. Emergency Operating System: It can realize aeration and opening cover with emergency operation system when the power is stopped suddenly. 4. The High Temperature protection is set up in the heating systems. 5. Vacuum Alarming System: The system will alarm when the equipment can not be fit for the acquirement in the vacuum set time. Appliance 1. It applies to ordinary industrial environment and a laboratory environment. It can be in all-day 24-hour operation. 2. It can be used for laminating and curing, the high compatibility of components. Function & Feature 1. Flexible Control: It adopts manual, semi-automatic and automatic operation. It can adopt automatic operation in normal production; the operation is simple with high working efficiency and can reduce labors’ intensity of workers. It can adopt manual operation for debugging and troubleshooting. It can also adopt semi-automatic operation according to the specific circumstances. 2. Control Systems with High configuration: All controllers use Mitsubishi PLC, make running stable and reliable. 3. Simple and Friendly Operation Interface: The operation platform use high-quality touch-screen, friendly interface, high sensitivity, easy to operate, easy to learn, set up parameters simply, with a variety of technical parameters showing, convenient for monitoring. 4. High Temperature Uniformity: It is heated by Electric heating transfer, heating cycle with a unique pipeline systems so that the temperature uniformity of work platform can up to ±3℃. 5. Automatic Memory of Technical Parameters: It can modify the production process parameters freely. Do not worry about losing or re-designing it for next running. It can supply latest parameters about the quality of modules. 6. Statistics of Lamination times: The system is with statistics functions of lamination times. It is easy for checking worker times and output of the modules. It can be as reference for maintenance and replacing consumable spare parts. 7. Integrated Control Technology: It can realize complicated polytechnic acquirement of laminating and curing monocrystalline silicon and polycrystalline with Vacuum Technology, Pressure Transmission Technology, PID self-tuning Technology, Programmable Control and relay control systems. 8. Accurate High Vacuum System: It will realize quantization control of vacuum on the screen at any time. System is with high measuring accuracy, strong anti interference ability. The stability of the system is good. 9. Systems and Buttons of Emergency: Operator can open the upper cover manually when the power stops. It will be forced stoppage with emergency button in emergent situations. 10. Accurate reliable alarming functions: It is including malfunction alarm of Air Supply, Vacuum, High-temperature, frequency-transformer and electric machinery. It is convenient for checking, maintaining and analysis. | |||
ProductionAbility | It can laminate One pieces of modules (500*500mm). | |||
List of Items | 1. Mainframe of Laminator One Set 2. Heating Station ( Inside the host, Patent) One Set 3. Vacuum Pump (Inside the host, Patent) One Set 4. Spare Parts Box One Set (Including Free Spare Parts) 5. Tool Box One Piece 6. Instruction of the Laminator One Piece 7. Instruction of Vacuum Pump One Piece |
List of main part | |||
Parts Name | Model | Manufacturer | Mark |
Heating Borad | ZST-E05-05 | ZST | |
Vacuum control valve | GIQ-20 | Shanghai Vacuum Valve Manufacturing Co., Ltd. | CE |
AC contactor | ZT EZD\C65\LC | Chinese ZhengTai Group. | CE/UL |
PLC Controller | FX1N-40MR | Japan MITSUBISH | CE/UL |
A/D Module | FX2N-4AD | Japan MITSUBISH | CE/UL |
Touch-screen | M4414T | Kinco Electric (Shenzhen) Ltd., | CE |
Button switch | APBB series | France Schneider | CE |
Photoelectric switch | FM12-T02N-C31P2 | Germany Bedook | CE/UL |
Draw near switch | BN-M1204N-C11P2 | Germany Bedook | CE/UL |
Proximity Switch | TZ-8017 | Chinese TENGEN Group | CE |
Solid State Relay | HHG1-3/032F-38 | Chinese DeLiXi Group | CE |
Pneumatic solenoid valve | AD-20-N-G2-AC220V | CS-FLUID POWER CO.,LTD. | CE/UL |
Vacuum Pump | RA20F | GuanXin Vacuum Group | CE/UL |
Vacuum Meter | 0~ -0.1Mpa | Shanghai Vacuum Meter | CW |
Vacuum filter | F100 | GuanXin Vaccum Group | CE/UL |
Vacuum Digit Sensor | ISE30A/ZSE30A-01-A-LD | SMC | CE/UL |
Temperature Sensor | PT100K | Beijing Electric Group | CE |
Alarm lamp | F/RGG | Korea | CE |
Electric heater | Q6/12 | Jiangsu Huaya Electric | CE |
Si silica gel | High resistance 4mm | Jiangyin Keqiang Tape Company | |
High temperature cloth | Thickness 0.25mm | Jiangsu Taizhou |