Email:  zst@zenithsola.freeqiye.com       Tel: +86-13603359003
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Online Fully Automatic Laminating Machine

Integrated Design: It is the one of the patents. The vacuum pump and oil pump place inside the laminating machine. Help customers to save their plant space.
  • ZST-AYZ-22-36

  • Zenithsolar

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ZST-AYZ-22-36WF  Automatic Integration Laminator Technical Parameters

NAME Fully Automatic Solar Panel Laminator Machine
Model ZST-AYZ-22-36WF Patent  No: ZL2009 20217588.0 CE Certificate NO: CN.CE.0631-08/10 New  CE Certificate NO:  SI 2008/1597
Capacity 10MW/Shift (For 260W 4 piece 156*60 Panel Laminated)

Device parameters
Power AC380V/50Hz/3Phase/5Line Weight 12500kg
Compressed Air  Flow 1000L/min Air pressure 0.5~1.0MPa
Laminated cavity height 25mm Lamination area 2200mm×3600mm×2
Normal power 15KW Total Power 56KW
Working face 10.4”Touchscreen Vacuum Rate 200M3/H/Germany Busch Vacuum Pump
Heating Platform Per square meter Maximum temperature 180℃
of  non-flatness ≤ 300um
Temperature  uniformity ≤ ± 2 ℃ Working Temperature 100℃~160℃
Temperature  range 30℃~180℃ Temperature Accuracy ±1℃
Maximum setting temperature 180℃ Noise at Work <65dB
Vacuum Time 90  seconds 150Pa Lamination time PVB/EVA :12-15/min
Cover travel 200mm Dimensions(mm) 11800×3200×1800
Major Structure: Loading + Laminating + Unloading+ UPS
Two sets of Vacuum Pumps

Equipment Features































Equipment Features

Ⅰ. Technical characteristics


(A) Key Features


1. Heating Method: Uses hot plate with circulating heat-conducting oil for heating.


2. Overall Setup: Comprises a laminating machine with feeding area, laminating area, unloading units, heating system, and control system. Can perform automatic feeding, laminating, and unloading tasks.


3. Advanced Panel Structure: Maintains panel surface flatness consistently at 130 ℃ -150 ℃ for 16-24 hours daily, with panel surface flatness ≤ 300um per square meter.


4. Strong Vacuum Capability: Equipped with an in-built vacuum pump and upper and lower limit vacuum chamber reaching 150Pa. Achieves vacuum in under 90 seconds in automatic mode. Vacuum system includes air-purifying devices for steady operation.


5. Wrinkle-Resistant Cover Rubber: Uses technology to prevent wrinkles and prolong the rubber's lifespan, improving the quality of laminated components.


6. Adjustable Inflation Speed: Allows adjustment of inflation time from 0 to 90 seconds.


7. Airbag Pressure Adjustment Range: Can be set between 0-1.5 atm in the pressure adjustment room.


8. The host set up a conveyor system with cleaning brush rollers to automatically remove surface residues of PVB / EVA adhesive.


9. The site induction sensors can be adjusted to have an opening height between 50 and 200mm.


10. A patented technology combines a vacuum chamber and heating panels to achieve a high vacuum level without causing distortion.



(B) Management Functions


1. Operating Mode: Blend of automated and manual control methods. Can handle tasks like automatic feeding, laminating, and unloading, as well as manual operations.


2. Operating Platform: Utilizes Taiwan Yonghong PLC control system with a user-friendly touch screen interface available in Chinese or English.


3. Temperature Control: Uses intelligent temperature control A/D module for precise temperature regulation with an accuracy of ± 1 ℃. Temperature range from 30 ℃ to 150 ℃, with a maximum temperature of 180 ℃.


4. Flexible Control Choices: Provides options for manual and automatic control modes. Automatic mode for efficient production, while manual mode is beneficial for debugging and maintenance tasks.


5. Electrical Setup: Equipped with low-voltage electrical components from French Schneider for consistent and dependable performance.


6. Easy-to-Use Interface: Includes a 10.4" touch screen operating platform for simple navigation and parameter setting. Various process parameters are shown for convenient monitoring.



Ⅱ. Security Features

1. Detection System for Low Oil Levels in Heat Transfer Oil Circulation System to Avoid Oil Shortages


2. Automated Oil Temperature Monitoring System with Alarm and Power Shutdown Feature


3. Tri-color Alarm Lights for Alerting Equipment Status


4. Vacuum Level Monitoring Alarm System


5. Over-discharge Protection System to Prevent Financial Losses from Excessive Discharges

Ⅲ. Application Performance

1. Appropriate for use in industrial and laboratory environments, functioning 24/7.


2. Able to laminate and cure, with great compatibility with various components.


3. Environmental compatibility: ideal for typical industrial and lab settings; best for altitudes under 2800 meters.


Ⅳ. Increase the functional

The gadget includes an automatic start-up function that lets users set the boot time for the following day without needing to do it manually.

Additionally, the device has an automatic monitoring system that guarantees safe operation even when there is no staff present. This system 

keeps an eye on oil pressure, oil temperature, and other important operating factors to keep conditions at their best. (This special feature is 

only available on our company's devices and is currently awaiting patent approval).







 Email:  zst@zenithsola.freeqiye.com
 Tel: +86-13603359003
 Address: Yazishan Industrial Park,Haigang Areas,Qinhuangdao City,Hebei Province,China

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